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China factory F Series Reducer/Helical Bevel Gear Motor/Modular Worm Speed Gearbox gearbox design

Product Description


Company  Profiles
      
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
 

  • helical gear motor
  • helical bevel gear motor
  • parallel shaft helical gear motor
  • helical worm gear motor
  • hoist drive
  • heavy-duty helical gearbox
  • heavy-duty helical bevel gearbox
  • gear motor for car parking system
  • sprial bevel gearbox

Product Description

Product Description
 

P series gear motor is composed with two-stage or three-stage gears. Input shaft and output shaft is parallel.

Mounting position: footed mounting, flange mounting, shaft mounting etc.

Technical data:

output speed:    10 ~ 752 rpm

rated output torque:10 ~ 20000 Nm

motor power:  0.12 ~ 200 KW

Detailed Photos


 

Product Parameters

Product features
1. P series parallel shaft helical gear motor are the perfect solution when installation space is limited under the same permitted torque.
2. Little vibration and low noise, with high transmission efficiency.
3. The many different sizes and designs ensure that the gearmotors can be used in a wide variety of applications even under the most unfavorable conditions,typically used in conveyor and materials processing applications.
General Technical data
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Pinion material 20CrMnTiH
Gear material 20CrMnTiH
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input/output shaft material 40CrMnTiH
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~7 Grade
Lubricating oil GB L-CKC220
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand C&U,LYC,TMB or other brands requested, NSK…..
Brand of oil seal CTY— ZheJiang or other brands requested
P —- series parallel shaft helical gear motor
P-series single stages
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Output Speed
Solid (mm) (mm) (mm) (kw) (Nm) (RPM)
P37 25k6 112h13 110/160 0.12~3 3.88~130 240 10~374
P47 30k6 128.1h13 130/200 0.12~3 9.15~622 435 2.2~157
P57 35k6 136h13 180/250 0.12~5.5 5.21~200 605 6.5~276
P67 40k6 159.5h13 180/250 0.18~5.5 4.14~225 830 5.7~360
P77 50k6 200h13 230/300 0.25~11 4.28~280 1720 3.1~336
P87 60m6 246.7h13 250/350 0.37~22 4.13~1300 3060 1.1~356
P97 70m6 285h13 350/450 1.1~30 4.52~253 4400 3.6~131
P107 90m6 332.4h13 350/450 1.1~45 6.29~253 8990 2.7~236
P127 110m6 382.6h13 450/550 4.0~90 4.84~176 13800 4.2~316
P157 120m6 447h13 550/660 5.5~200 12.5~207 25710 3.3~125
P series double stages
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Output Speed
Solid (mm) (mm) (mm) (kw) (Nm) (RPM)
P37D17 25k6 112h13 110/160 0.12~0.18 129~322 190 4~10
P47D17 30k6 128.1h13 130/200 0.12~0.18 178~622 400 2.2~7.4
P57D37 35k6 136h13 180/250 0.12~0.37 134~967 615 1.4~10
P67D37 40k6 159.5h13 180/250 0.12~0.55 175~1429 900 0.9~8
P77D37 50k6 200h13 230/300 0.12~0.75 280~2613 1690 0.51~4.9
P87D57 60m6 246.7h13 250/350 0.12~1.5 249~4954 3070 0.28~5.7
P97D57 70m6 285h13 350/450 0.12~2.2 363~7348 4390 0.19~3.9
P107D77 90m6 332.4h13 350/450 0.12~4.0 255~14767 9630 0.09~5.6
P127D77 110m6 382.6h13 450/550 0.12~5.5 376~22323 13500 0.06-3.8
P127D87 110m6 382.6h13 450/550 5.5~11 166~418 13500 3.4~8.7
P157D97 120m6 447h13 550/660 0.55~11 197~6295 19710 0.22~7.3

Remarks: please refer to our catalogue or ask for sales man when your technical requirements is    special.
 

Company Profile

ZHangZhoug Xihu (West Lake) Dis.hai Reducer Co., LTD is professionally manufacturing gear motor and gear box, with more than 20+years  experience,
And an industrial and trading company have been set up in ZheJiang , known as “ZheJiang Teguosi Transmission Equipment Co., Ltd”, and shorten as ” DHC•TGS”, mainly researching and developing high-quality transmission equipment, providing complete sets of equipment for the global intelligent industry in accordance with European standards, National standards and Enterprise standards. 

Our products had been Certified by CE,CCC,CQC,XT. 
As a leading brand of domestic transmission equipment, it is also a National High-tech Enterprise, a director of the China Heavy Machinery Industry Association, and a Parking Equipment Working Committee and a Bridge Crane Professional Committee. 

Your reliable supplier ,we assure you the utmost reliability and security for both product and services
 

Our Advantages

Our Advantages: Your professional supplier with 30+years experience

Widely  Used In  Different Industries (Application)


Package

Plastic bag + wooden carton
 

FAQ

FAQ

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company:  E, D, T, and P series helical gear motor and
hoist   drive
heavy-duty helical gearbox
heavy-duty helical bevel gearbox
gear motor for car parking system
sprial bevel gearbox  
more  than 1 hundred models and thousands of specifications
2.Q: How long is your delivery time?
A:
Generally it is 5-10 days if the parts are in stock. or it is 15-40 days if the parts are not in stock.
3.Q: What is your MOQ?
A:1 Set
4.Q: :Can you make as per custom drawing?
 A:Yes, we offer customized service for customers.

If you have any demand for our products please feel free to contact me. 

 

 

 

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Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:

  • High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
  • Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
  • Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
  • Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
  • Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.

However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.

Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.

Worm Gearbox vs. Helical Gearbox: A Comparison

Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:

Aspect Worm Gearbox Helical Gearbox
Efficiency Lower efficiency due to sliding friction between the worm and worm wheel. Higher efficiency due to rolling contact between helical gear teeth.
Torque Transmission Excellent torque transmission and high reduction ratios achievable in a single stage. Good torque transmission, but may require multiple stages for high reduction ratios.
Noise and Vibration Generally higher noise and vibration levels due to sliding action. Lower noise and vibration levels due to smoother rolling contact.
Backlash Higher inherent backlash due to the design. Lower backlash due to meshing of helical teeth.
Efficiency at Higher Speeds Less suitable for high-speed applications due to efficiency loss. More suitable for high-speed applications due to higher efficiency.
Overload Protection Natural self-locking feature provides some overload protection. May not have the same level of inherent overload protection.
Aplicaciones Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. Widely used in various applications including automotive transmissions, industrial machinery, and more.

Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:

  • Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
  • Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
  • Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
  • Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
  • Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.


editor by lmc 2024-11-29

episodio

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