Descripción
WPWED Double Speed Cast Iron Worm Gearbox
Process equipment designers needing both universal installation versatility AND direct IEC motor connection in a double-stage extreme-ratio gearbox face a combination that standard catalogues rarely address as a single product. The WPWED Double Speed Cast Iron Worm Gearbox combines the WPW-series universal body (5 shaft direction configurations), D-type IEC motor flange, and double-stage worm reduction in a single D-split cast iron housing. The standard specification for OEM machinery platforms where one motorised double-stage drive unit must cover multiple machine configurations with direct motor mounting.
Technical Specifications — WPWED

Key Parameters
| Parameter | Specification |
|---|---|
| Series | Double Speed WPWE+D |
| Housing | D-type split cast iron, dual-stage, WPW universal body |
| Input | IEC motor flange (D-type), 5 shaft directions |
| Output | Solid shaft (horizontal) |
| Ratio | 1/200–1/900 |
| Size Range | 40–250 combined mm |
| Mounting | Foot-mount, D-split, IEC flange, universal body |
| Housing Material | FC20+ grey cast iron, dual-chamber |
| Worm Wheels | Matched pair tin-bronze ZCuSn10Pb1, both stages |
| Worm Shafts | 20CrMnTi case-hardened, 55–60 HRC, both stages |
| Lubrication | N220–N320 (–30°C–40°C); N320–N460 (40°C–65°C), both chambers |
| Max Oil Temp | 95°C continuous |
| Weight Range | 19–450 kg |
| Key Feature | Universal W-body + D-IEC flange + D-split + double-stage — universal motorised slow drive platform |
Size & Performance Data
| Size Combo | Ratio | Input (kW) | Output Torque (Nm) | A (mm) | AA (mm) | AB (mm) | BB (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| 40–70 | 1/200 | 0.12 | 63–177 | 314 | 153 | 131 | 75 | 19 |
| 50–80 | 1/300 | 0.18 | 97–252 | 314 | 144 | 142 | 83 | 27 |
| 60–100 | 1/400 | 0.37 | 195–561 | 387 | 175 | 169 | 91 | 45 |
| 70–120 | 1/500 | 0.75 | 384–1166 | 425/445 | 193 | 175 | 109/111 | 75 |
| 80–135 | 1/600 | 1.5 | 616–1811 | 499 | 226 | 210 | 125 | 103 |
| 100–155 | 1/800 | 1.5 | 854–2100 | 570 | 269 | 252 | 148 | 147 |
| 120–175 | 1/900 | 3.0 | 1798–4463 | 631 | 287 | 255 | 181 | 204 |
| 135–200 | … | 4.0 | 2188–5830 | 630/680 | 318 | … | 202 | 298 |
| 155–250 | 5.5 | 5.5 | 2841–9066 | 815 | 380 | 385 | 247 | 470 |
Double-Stage Product Structure

The WPE double-stage housing contains two complete worm gear stages in one precision-machined cast iron body, with two independent oil chambers:
First worm shaft and bronze wheel — receives motor power, produces first reduction. Higher-speed, lower-torque stage optimised for input speed operating conditions.
Connects primary stage output to secondary stage input. Precision-machined, supported by C3-clearance bearings, transmits intermediate torque and speed between the two stages.
Second worm shaft and bronze wheel — lower speed, higher torque. Matched-pair manufacturing with primary stage ensures consistent inter-stage noise and efficiency throughout service life.
Two oil chambers — one per stage — each filled and monitored separately. Independent optimisation of lubrication viscosity and fill level per stage is a key advantage over two-gearbox cascade arrangements.
Two air vents and two oil gauges — one per chamber — provide independent pressure management and oil level monitoring for each stage throughout operation.
Single FC20+ cast iron casting forms both chambers with no gaskets between them. Monolithic rigidity prevents inter-chamber flex that could misalign intermediate shaft bearings.
Core Features & Benefits
■ Universal W-Body + IEC D-Flange + Double-Stage: The Universal Motorised Slow Drive
WPWED combines the three most requested features of double-stage motorised drives: universal orientation (W-body), direct motor connection (D-IEC flange), extreme ratio (double-stage). One product. All orientations. All slow process speeds.
■ D-Split Housing Enables In-Situ Service Regardless of Orientation
The D-split housing cover can be removed in all 5 shaft direction configurations without disturbing the motor or driven shaft connections — universal in-situ serviceability across all orientations.
■ 5 Shaft Direction Configurations — All Available with IEC Flange
All 5 shaft direction configurations (A–E) are available for the WPWED — maintaining full universal orientation support even with the IEC motor flange added.
■ IEC Motor Range: M8 to M16 Bolts, Full Power Range
WPWED IEC flange accepts all standard IEC motor frames from fractional-horsepower (0.12 kW) to 5.5+ kW across the size range, covering all motor power requirements for slow industrial process drives.
■ Double-Stage Ratio 1/200–1/900 with Full Torque
The combination of universal body, D-flange, and D-split housing does not compromise double-stage output torque ratings. WPWED delivers the same maximum torques as the WPEDA for each size combination.
■ Anti-Corrosion Coating — Suitable for Diverse Process Environments
Standard epoxy/polyurethane coating provides corrosion resistance across the diverse process environments where the WPWED’s universal versatility finds application.
Industry Applications — WPWED

⚙ OEM Platform Motorised Slow Drives — Multiple Orientations
OEM machine platforms requiring motorised slow drives (IEC direct mount) in multiple machine configurations use the WPWED as their single motorised double-stage SKU — universal body handles all orientations.
⚒ Process Plant Standardised Motorised Drives
Process plants standardising their slow drive specification to one motorised double-stage product across all plant orientations use the WPWED for universal body plus IEC direct mount.
⚔ Slow Food Processing — Universal Motorised Configuration
Food processing facilities with multiple equipment lines in different orientations use the WPWED to standardise their slow motorised drive specification — IEC motor direct mount and universal body in one model.
⚊ Multi-Axis Slow Drives — Automated Production Lines
Automated production lines with slow drives in multiple axes use the WPWED as their standard motorised slow drive unit — one product serves all axis orientations.
☷ Industrial Maintenance Standardisation
Maintenance departments standardising spare parts benefit from the WPWED’s universal body + IEC flange combination — one spare gearbox model covers motorised slow drives across the entire plant.
Why Choose WPWED — Competitive Comparison
| Feature | Ever-power WPWED | Alternatives |
|---|---|---|
| Motor Mounting | ✓ D-IEC flange direct — no adaptor | Coupling + adaptor required |
| Orientation Support | ✓ 5 shaft directions — one product | One orientation per WPEDA |
| Reduction Ratio | ✓ 1/200–1/900 double-stage | 1/5–1/60 single stage |
| Maintenance Access | ✓ D-split in situ — all orientations | Orientation-specific teardown |
| Spare Parts Simplification | ✓ One SKU all orientations + motor direct | Multiple SKUs different orientations |
| Platform | ✓ Universal W-body + IEC + double-stage | Orientation-specific + coupling + single stage |
Quality Control & Certifications

✎ ISO 9001:2000 Certified
Every WPWED is manufactured, assembled, and tested under the ISO 9001:2000 quality management framework. We were among the first in our industry category to achieve this certification.
✎ CE Marking
Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment including double-stage worm gearboxes.
✎ Pre-Shipment Testing (Every Unit)
Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation, both chambers), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.
✎ Matched-Pair Manufacturing
Both worm wheel sets for each double-stage unit are manufactured in the same production batch, ensuring tooth profile consistency between primary and secondary stages. This matched-pair quality assurance is unique to our double-stage production process.
Why Choose Ever-power for WPWED

We have been producing WPE series double-stage cast iron worm gearboxes for over two decades. Our matched-pair production methodology and dual-chamber quality assurance are the result of accumulated process expertise.
Our CNC gear grinding centres, hobbing machines, and coordinate measuring machines — sourced from the USA, Japan, Germany, and Italy — produce the precision tooth profiles required for consistent double-stage inter-stage performance.
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, CE certification, and packing standards are optimised for international supply chains including pharmaceutical and food industry procurement.
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. We support custom double-stage specifications from concept to production release.
Our application engineers provide double-stage gearbox selection, torque calculation, oil selection guidance, and installation support. Email [email protected] with your application data for a same-day selection recommendation.
WPE double-stage gearboxes serve pharmaceutical, chemical, food processing, cement, mining, paper, wastewater treatment, and general industrial sectors across global markets.
Customer Reviews & Case Studies
“WPWED is our standard motorised slow drive specification across all product lines. Universal body, IEC motor direct, double-stage ratio — one catalogue number serves our entire range. Spare parts holding reduced from 12 models to 1. Quality is consistent and IEC motor dimensions match precisely.”
Australia 🇦🇺
“We standardised our complete slow drive range on WPWED. Universal body and IEC direct mount across all orientations made this possible. Previously had 8 different gearbox models. Now 1. Significant cost and complexity reduction.”
Austria 🇦🇹
“WPWED drives our slow processing equipment across multiple product lines with different installation orientations. Universal body + IEC direct mount = one product for all. Quality excellent across all delivered batches.”
Vietnam 🇻🇳
“WPWED universal motorised double-stage on our processing line. 5-orientation universal body was the key feature for our multi-position installation. IEC motor direct mount works perfectly with our standard 4-pole motors.”
Turkey 🇹🇷
Frequently Asked Questions — WPWED
Get Your WPWED Quote Today
Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the
manufacturing capacity, ISO 9001 quality system, and technical expertise to deliver the WPWED to your
specification. Contact our engineering team — we respond within 24 hours.
✓ OEM & Distributor partnerships welcome
✓ Custom specifications available
✓ Global shipping


