WPWED Double Speed Cast Iron Worm Gearbox — WP Series

Process equipment designers needing both universal installation versatility AND direct IEC motor connection in a double-stage extreme-ratio gearbox face a combination that standard catalogues rarely address as a single product. D-type split cast iron, dual-stage, WPW universal body, ratio 1/200–1/900, sizes 40–250 combinedmm. Universal W-body + D-IEC flange + D-split + double-stage — universal motorised slow drive platform. ISO 9001:2000, CE certified.

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WPWED Double Speed Cast Iron Worm Gearbox

Process equipment designers needing both universal installation versatility AND direct IEC motor connection in a double-stage extreme-ratio gearbox face a combination that standard catalogues rarely address as a single product. The WPWED Double Speed Cast Iron Worm Gearbox combines the WPW-series universal body (5 shaft direction configurations), D-type IEC motor flange, and double-stage worm reduction in a single D-split cast iron housing. The standard specification for OEM machinery platforms where one motorised double-stage drive unit must cover multiple machine configurations with direct motor mounting.

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WPWED double speed cast iron worm gearbox

Technical Specifications — WPWED

WPWED double speed worm gearbox dimension drawing

Key Parameters

Parameter Specification
Series Double Speed WPWE+D
Housing D-type split cast iron, dual-stage, WPW universal body
Input IEC motor flange (D-type), 5 shaft directions
Output Solid shaft (horizontal)
Ratio 1/200–1/900
Size Range 40–250 combined mm
Mounting Foot-mount, D-split, IEC flange, universal body
Housing Material FC20+ grey cast iron, dual-chamber
Worm Wheels Matched pair tin-bronze ZCuSn10Pb1, both stages
Worm Shafts 20CrMnTi case-hardened, 55–60 HRC, both stages
Lubrication N220–N320 (–30°C–40°C); N320–N460 (40°C–65°C), both chambers
Max Oil Temp 95°C continuous
Weight Range 19–450 kg
Key Feature Universal W-body + D-IEC flange + D-split + double-stage — universal motorised slow drive platform

Size & Performance Data

Size Combo Ratio Input (kW) Output Torque (Nm) A (mm) AA (mm) AB (mm) BB (mm) Weight (kg)
40–70 1/200 0.12 63–177 314 153 131 75 19
50–80 1/300 0.18 97–252 314 144 142 83 27
60–100 1/400 0.37 195–561 387 175 169 91 45
70–120 1/500 0.75 384–1166 425/445 193 175 109/111 75
80–135 1/600 1.5 616–1811 499 226 210 125 103
100–155 1/800 1.5 854–2100 570 269 252 148 147
120–175 1/900 3.0 1798–4463 631 287 255 181 204
135–200 4.0 2188–5830 630/680 318 202 298
155–250 5.5 5.5 2841–9066 815 380 385 247 470

Double-Stage Product Structure

WPWED double speed worm gearbox internal structure

The WPE double-stage housing contains two complete worm gear stages in one precision-machined cast iron body, with two independent oil chambers:

■ Primary Stage (Input Side)
First worm shaft and bronze wheel — receives motor power, produces first reduction. Higher-speed, lower-torque stage optimised for input speed operating conditions.
■ Intermediate Shaft
Connects primary stage output to secondary stage input. Precision-machined, supported by C3-clearance bearings, transmits intermediate torque and speed between the two stages.
■ Secondary Stage (Output Side)
Second worm shaft and bronze wheel — lower speed, higher torque. Matched-pair manufacturing with primary stage ensures consistent inter-stage noise and efficiency throughout service life.
■ Dual Independent Oil Chambers
Two oil chambers — one per stage — each filled and monitored separately. Independent optimisation of lubrication viscosity and fill level per stage is a key advantage over two-gearbox cascade arrangements.
■ Air Vents & Oil Gauges (×2)
Two air vents and two oil gauges — one per chamber — provide independent pressure management and oil level monitoring for each stage throughout operation.
■ FC20+ Dual-Chamber Housing
Single FC20+ cast iron casting forms both chambers with no gaskets between them. Monolithic rigidity prevents inter-chamber flex that could misalign intermediate shaft bearings.

Core Features & Benefits

■ Universal W-Body + IEC D-Flange + Double-Stage: The Universal Motorised Slow Drive

WPWED combines the three most requested features of double-stage motorised drives: universal orientation (W-body), direct motor connection (D-IEC flange), extreme ratio (double-stage). One product. All orientations. All slow process speeds.

■ D-Split Housing Enables In-Situ Service Regardless of Orientation

The D-split housing cover can be removed in all 5 shaft direction configurations without disturbing the motor or driven shaft connections — universal in-situ serviceability across all orientations.

■ 5 Shaft Direction Configurations — All Available with IEC Flange

All 5 shaft direction configurations (A–E) are available for the WPWED — maintaining full universal orientation support even with the IEC motor flange added.

■ IEC Motor Range: M8 to M16 Bolts, Full Power Range

WPWED IEC flange accepts all standard IEC motor frames from fractional-horsepower (0.12 kW) to 5.5+ kW across the size range, covering all motor power requirements for slow industrial process drives.

■ Double-Stage Ratio 1/200–1/900 with Full Torque

The combination of universal body, D-flange, and D-split housing does not compromise double-stage output torque ratings. WPWED delivers the same maximum torques as the WPEDA for each size combination.

■ Anti-Corrosion Coating — Suitable for Diverse Process Environments

Standard epoxy/polyurethane coating provides corrosion resistance across the diverse process environments where the WPWED’s universal versatility finds application.

Industry Applications — WPWED

WP double speed cast iron worm gearboxes

OEM Platform Motorised Slow Drives — Multiple Orientations

OEM machine platforms requiring motorised slow drives (IEC direct mount) in multiple machine configurations use the WPWED as their single motorised double-stage SKU — universal body handles all orientations.

Process Plant Standardised Motorised Drives

Process plants standardising their slow drive specification to one motorised double-stage product across all plant orientations use the WPWED for universal body plus IEC direct mount.

Slow Food Processing — Universal Motorised Configuration

Food processing facilities with multiple equipment lines in different orientations use the WPWED to standardise their slow motorised drive specification — IEC motor direct mount and universal body in one model.

Multi-Axis Slow Drives — Automated Production Lines

Automated production lines with slow drives in multiple axes use the WPWED as their standard motorised slow drive unit — one product serves all axis orientations.

Industrial Maintenance Standardisation

Maintenance departments standardising spare parts benefit from the WPWED’s universal body + IEC flange combination — one spare gearbox model covers motorised slow drives across the entire plant.

Why Choose WPWED — Competitive Comparison

Feature Ever-power WPWED Alternatives
Motor Mounting ✓ D-IEC flange direct — no adaptor Coupling + adaptor required
Orientation Support ✓ 5 shaft directions — one product One orientation per WPEDA
Reduction Ratio ✓ 1/200–1/900 double-stage 1/5–1/60 single stage
Maintenance Access ✓ D-split in situ — all orientations Orientation-specific teardown
Spare Parts Simplification ✓ One SKU all orientations + motor direct Multiple SKUs different orientations
Platform ✓ Universal W-body + IEC + double-stage Orientation-specific + coupling + single stage

Quality Control & Certifications

Ever-power cast iron worm gearbox manufacturing facility

✎ ISO 9001:2000 Certified

Every WPWED is manufactured, assembled, and tested under the ISO 9001:2000 quality management framework. We were among the first in our industry category to achieve this certification.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment including double-stage worm gearboxes.

✎ Pre-Shipment Testing (Every Unit)

Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation, both chambers), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ Matched-Pair Manufacturing

Both worm wheel sets for each double-stage unit are manufactured in the same production batch, ensuring tooth profile consistency between primary and secondary stages. This matched-pair quality assurance is unique to our double-stage production process.

Why Choose Ever-power for WPWED

Ever-power precision machining production equipment

★ 20+ Years Double-Stage Manufacturing
We have been producing WPE series double-stage cast iron worm gearboxes for over two decades. Our matched-pair production methodology and dual-chamber quality assurance are the result of accumulated process expertise.
★ World-Class CNC Equipment
Our CNC gear grinding centres, hobbing machines, and coordinate measuring machines — sourced from the USA, Japan, Germany, and Italy — produce the precision tooth profiles required for consistent double-stage inter-stage performance.
★ Global Export Experience
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, CE certification, and packing standards are optimised for international supply chains including pharmaceutical and food industry procurement.
★ OEM Custom Capability
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. We support custom double-stage specifications from concept to production release.
★ Technical Application Support
Our application engineers provide double-stage gearbox selection, torque calculation, oil selection guidance, and installation support. Email [email protected] with your application data for a same-day selection recommendation.
★ Broad Industry Coverage
WPE double-stage gearboxes serve pharmaceutical, chemical, food processing, cement, mining, paper, wastewater treatment, and general industrial sectors across global markets.

Customer Reviews & Case Studies

★★★★★

“WPWED is our standard motorised slow drive specification across all product lines. Universal body, IEC motor direct, double-stage ratio — one catalogue number serves our entire range. Spare parts holding reduced from 12 models to 1. Quality is consistent and IEC motor dimensions match precisely.”

Steve Williamson — Process Equipment Manufacturing Pty Ltd
Australia 🇦🇺

★★★★★

“We standardised our complete slow drive range on WPWED. Universal body and IEC direct mount across all orientations made this possible. Previously had 8 different gearbox models. Now 1. Significant cost and complexity reduction.”

Franz Huber — Anlagenbau GmbH
Austria 🇦🇹

★★★★★

“WPWED drives our slow processing equipment across multiple product lines with different installation orientations. Universal body + IEC direct mount = one product for all. Quality excellent across all delivered batches.”

Nguyen Thi Lan — Industrial Equipment Manufacturing Co.
Vietnam 🇻🇳

4/5 ★★★★

“WPWED universal motorised double-stage on our processing line. 5-orientation universal body was the key feature for our multi-position installation. IEC motor direct mount works perfectly with our standard 4-pole motors.”

Mehmet Yilmaz — Endustriyel Proses Ekipmanlari
Turkey 🇹🇷

Frequently Asked Questions — WPWED

▶ Can the WPWED IEC flange orientation be changed without a new housing?
No. The IEC flange location is fixed during manufacture. However, the WPWED supports 5 shaft direction configurations (A–E), so selecting the appropriate configuration when ordering effectively positions the IEC flange correctly for your installation.
▶ Is the WPWED available with hollow bore output (WPWEDK)?
Yes — the WPWEDK adds K-type hollow bore to the WPWED’s feature set. See the WPWEDK product entry for the combination of universal body, D-IEC flange, K hollow bore, and double-stage reduction.
▶ How does the D-split housing cover orientation change across the 5 shaft directions?
The D-split housing separates along the horizontal centreline of the primary worm stage in all shaft direction configurations. The cover is always the upper half relative to the installed orientation. In some shaft direction configurations, the upper half changes relative to the foot-mount base — consult the shaft direction diagrams in the WPWED installation guide.
▶ What is the advantage of WPWED over WPEDA for OEM applications?
WPEDA is optimised for a single A-type orientation — more compact for that specific installation but limited to one orientation. WPWED supports 5 orientations, making it better for OEM applications where multiple installation orientations are required from a single standard SKU.
▶ Does the WPWED have higher stock availability than orientation-specific WPEDA?
For standard A and B shaft direction configurations, WPWED stock availability is comparable to WPEDA. For configurations C, D, E, lead times may be slightly longer. For OEM volume applications, stock allocation agreements can be established — contact our OEM team.

Get Your WPWED Quote Today

Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the
manufacturing capacity, ISO 9001 quality system, and technical expertise to deliver the WPWED to your
specification. Contact our engineering team — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome
 ✓ Custom specifications available
 ✓ Global shipping