WPWE Double Speed Cast Iron Worm Gearbox — WP Series

The standard WPE double-stage range delivers excellent extreme-ratio performance but requires different variants for different installation orientations. Solid integral cast iron, dual-stage, WPW-series universal body, ratio 1/200–1/900, sizes 40–250 combinedmm. WPW-series universal body + double-stage — 5 shaft directions, all installation orientations. ISO 9001:2000, CE certified.

توضیحات



WPWE Double Speed Cast Iron Worm Gearbox

The standard WPE double-stage range delivers excellent extreme-ratio performance but requires different variants for different installation orientations. Process engineers designing equipment for multiple machine configurations need a double-stage unit built on the universal W-body platform — one model that works in any orientation. The WPWE Double Speed Cast Iron Worm Gearbox provides exactly this: double-stage worm reduction (1/200–1/900) in a WPW-series universal housing supporting 5 standard shaft direction configurations and all major mounting orientations. The universal double-stage gearbox for process equipment designers who need ratio flexibility and mounting flexibility in a single platform.

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WPWE double speed cast iron worm gearbox

Technical Specifications — WPWE

WPWE double speed worm gearbox dimension drawing

Key Parameters

Parameter Specification
Series Double Speed WPWE
Housing Solid integral cast iron, dual-stage, WPW-series universal body
Input Solid shaft (bilateral, 5 shaft directions)
Output Solid shaft (horizontal)
Ratio 1/200–1/900
Size Range 40–250 combined mm
Mounting Foot-mount, WPW universal body, all orientations
Housing Material FC20+ grey cast iron, dual-chamber
Worm Wheels Matched pair tin-bronze ZCuSn10Pb1, both stages
Worm Shafts 20CrMnTi case-hardened, 55–60 HRC, both stages
Lubrication N220–N320 (–30°C–40°C); N320–N460 (40°C–65°C), both chambers
Max Oil Temp 95°C continuous
Weight Range 19–442 kg
Key Feature WPW-series universal body + double-stage — 5 shaft directions, all installation orientations

Size & Performance Data

Size Combo Ratio Input (kW) Output Torque (Nm) A (mm) AA (mm) AB (mm) BB (mm) Weight (kg)
40–70 1/200 0.48 250 286 195 153 131 20
50–80 1/300 0.65 350 297 197 144 142 27
60–100 1/400 0.95 500 363 231 175 169 44
70–120 1/500 1.64 840 408 256 193 190 73
80–135 1/600 2.5 1400 471 298 226 210 101
100–155 1/800 3.69 2100 555 354 269 252 144
120–175 1/900 5.09 3050 568 379 287 255 201
135–200 7.22 3950 662 425 318 319 293
155–250 11.71 6050 795 510 380 385 462

Double-Stage Product Structure

WPWE double speed worm gearbox internal structure

The WPE double-stage housing contains two complete worm gear stages in one precision-machined cast iron body, with two independent oil chambers:

■ Primary Stage (Input Side)
First worm shaft and bronze wheel — receives motor power, produces first reduction. Higher-speed, lower-torque stage optimised for input speed operating conditions.
■ Intermediate Shaft
Connects primary stage output to secondary stage input. Precision-machined, supported by C3-clearance bearings, transmits intermediate torque and speed between the two stages.
■ Secondary Stage (Output Side)
Second worm shaft and bronze wheel — lower speed, higher torque. Matched-pair manufacturing with primary stage ensures consistent inter-stage noise and efficiency throughout service life.
■ Dual Independent Oil Chambers
Two oil chambers — one per stage — each filled and monitored separately. Independent optimisation of lubrication viscosity and fill level per stage is a key advantage over two-gearbox cascade arrangements.
■ Air Vents & Oil Gauges (×2)
Two air vents and two oil gauges — one per chamber — provide independent pressure management and oil level monitoring for each stage throughout operation.
■ FC20+ Dual-Chamber Housing
Single FC20+ cast iron casting forms both chambers with no gaskets between them. Monolithic rigidity prevents inter-chamber flex that could misalign intermediate shaft bearings.

Core Features & Benefits

■ Universal W-Body + Double-Stage: 5 Shaft Directions in One Product

Built on the WPW-series universal housing platform supporting 5 standard shaft direction configurations (A, B, C, D, E) covering all practical installation orientations, combined with double-stage worm reduction.

■ Identical Ratio Range to WPE Standard — No Compromise

Universal W-body does not restrict ratio range. All 9 standard ratio steps (1/200–1/900) available in all 5 shaft direction configurations — full performance flexibility.

■ Universal Body Oil System — Orientation-Independent Lubrication

WPW-series universal body oil channels designed for adequate worm mesh lubrication across all approved mounting orientations, simplifying maintenance procedure standardisation.

■ Multiple Shaft Direction Configurations: A, B, C, D, E Available

Five configurations provide: A (standard), B (input from side), C (bilateral input vertical up output), D (input above), E (reverse bilateral). These cover essentially all practical installation geometries for process equipment.

■ WPW-Series Proven Platform — Established Installed Base

The WPWE leverages the established WPW-series housing platform with proven records across Australia, Europe, and Asia. Spare parts availability and service familiarity are platform advantages.

■ FC20+ Universal Housing — Full Mechanical Specification

W-body universal housing maintains FC20+ grey cast iron throughout. Universal versatility does not compromise structural specification — same vibration damping, impact resistance, and thermal performance as all WP-series housings.

Industry Applications — WPWE

WP double speed cast iron worm gearboxes

Universal-Platform OEM Process Equipment

OEM machine designers building equipment for multiple markets and installation orientations use the WPWE as their single double-stage drive platform — one product supports all mounting orientations.

Multi-Configuration Plant Drives

Process plants with standardised maintenance prefer universal housing platforms. The WPWE’s universal body provides orientation-agnostic serviceability for maintenance technicians across a diverse plant.

Retrofit Applications — Multiple Drive Positions

Retrofit projects replacing aging drives across multiple machine positions benefit from the WPWE’s universal orientation capability — one gearbox model covers diverse installation geometries.

Food & Beverage — Universal Slow Drives

Food and beverage facilities with multiple product lines and equipment orientations use the WPWE to standardise their slow drive specification across all lines, simplifying spare parts.

General Industry Ultra-Low Speed Drives

General industrial applications across conveying, mixing, and processing that require ratios above 1/60 but without a specific orientation constraint benefit from the WPWE’s universal versatility.

Why Choose WPWE — Competitive Comparison

Feature Ever-power WPWE Alternatives
Shaft Directions Supported ✓ 5 configurations — one product One orientation per WPE variant
Mounting Versatility ✓ Universal — all orientations Orientation-specific variants required
Spare Parts ✓ One SKU for multiple orientations Multiple SKUs for multiple orientations
OEM Flexibility ✓ Single product for multiple machine positions Different model per orientation
Ratio Range ✓ 1/200–1/900 double-stage Same range — single orientation
Housing Platform ✓ WPW-series universal body — proven Standard WPE body — orientation-limited

Quality Control & Certifications

Ever-power cast iron worm gearbox manufacturing facility

✎ ISO 9001:2000 Certified

Every WPWE is manufactured, assembled, and tested under the ISO 9001:2000 quality management framework. We were among the first in our industry category to achieve this certification.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment including double-stage worm gearboxes.

✎ Pre-Shipment Testing (Every Unit)

Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation, both chambers), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ Matched-Pair Manufacturing

Both worm wheel sets for each double-stage unit are manufactured in the same production batch, ensuring tooth profile consistency between primary and secondary stages. This matched-pair quality assurance is unique to our double-stage production process.

Why Choose Ever-power for WPWE

Ever-power precision machining production equipment

★ 20+ Years Double-Stage Manufacturing
We have been producing WPE series double-stage cast iron worm gearboxes for over two decades. Our matched-pair production methodology and dual-chamber quality assurance are the result of accumulated process expertise.
★ World-Class CNC Equipment
Our CNC gear grinding centres, hobbing machines, and coordinate measuring machines — sourced from the USA, Japan, Germany, and Italy — produce the precision tooth profiles required for consistent double-stage inter-stage performance.
★ Global Export Experience
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, CE certification, and packing standards are optimised for international supply chains including pharmaceutical and food industry procurement.
★ OEM Custom Capability
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. We support custom double-stage specifications from concept to production release.
★ Technical Application Support
Our application engineers provide double-stage gearbox selection, torque calculation, oil selection guidance, and installation support. Email [email protected] with your application data for a same-day selection recommendation.
★ Broad Industry Coverage
WPE double-stage gearboxes serve pharmaceutical, chemical, food processing, cement, mining, paper, wastewater treatment, and general industrial sectors across global markets.

Customer Reviews & Case Studies

★★★★★

“WPWE is now our standard slow drive specification across all our processing equipment lines. One SKU handles every machine orientation. Our spare parts holding went from 7 different WPE variants to 1 WPWE model. Simplification of this magnitude is difficult to achieve — it is worth the specification change.”

Peter Johnson — Universal Process Equipment Pty Ltd
Australia 🇦🇺

★★★★★

“We changed all our slow drive specifications to WPWE universal. Six different machine orientations, one gearbox model. Manufacturing cost down, spare parts down, training down. WPWE quality is consistent and W-body dimensions are exactly as documented.”

Marek Kowalczyk — Maszyny Procesowe Sp.z.o.o.
Poland 🇵🇱

★★★★★

“WPWE on our multi-line processing plant drives. Universal orientation support was critical — our plant has drives in every conceivable orientation. One maintenance specification, one spare gearbox per site, covers everything.”

Samira Khaled — Industrial Process Engineering Ltd
UAE 🇦🇪

4/5 ★★★★

“WPWE universal double-stage now specified throughout our processing equipment range. 5-shaft-direction capability is the key feature — one product handles all machine variants. Quality is consistent. Universal body is slightly larger than orientation-specific equivalents but standardisation benefit far outweighs this.”

George Papadopoulos — Process Engineering Hellas SA
Greece 🇬🇷

Frequently Asked Questions — WPWE

▶ What is the difference between WPWE and WPEA if both are double-stage?
WPEA uses the standard WPE housing optimised for A-type horizontal input. WPWE uses the WPW-series universal body supporting multiple shaft directions. WPEA is more compact for pure A-type installations; WPWE is the better choice when the same product must serve multiple installation orientations.
▶ Can the WPWE be specified in all 5 shaft directions from stock?
A-type and B-type configurations are typically in stock as standard items. C, D, and E configurations are available from stock or short lead times depending on size. Specify the required shaft direction configuration code (A/B/C/D/E) when ordering.
▶ Is the WPWE’s universal body oil system truly orientation-independent?
The WPWE oil fill quantities and vent/drain port positions are specified for each of the 5 shaft direction configurations. One product supports all orientations — not that the same fill quantity applies in all orientations. Always use the WPWE installation guide’s orientation-specific table for oil fill volumes.
▶ How does the WPWE universal body affect overall unit dimensions compared to WPEA?
The WPWE universal body is dimensionally slightly larger than the WPEA equivalent — typically 5–15mm longer overall — to accommodate multiple shaft direction configurations. For tight space constraints in a specific orientation, check WPWE dimensions against WPEA before substituting.
▶ Can the WPWE shaft direction be changed in the field?
No. Shaft direction is determined during housing manufacture — bore locations, keyway orientations, and oil channel positions are fixed when the housing is cast and machined. Select the correct shaft direction configuration when ordering.

Get Your WPWE Quote Today

Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the
manufacturing capacity, ISO 9001 quality system, and technical expertise to deliver the WPWE to your
specification. Contact our engineering team — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome
 ✓ Custom specifications available
 ✓ Global shipping