WPW Universal Speed Cast Iron Worm Gearbox — WPW Series

Most worm gearbox catalogues offer orientation-specific housings: one model for horizontal input, another for vertical, another for overhead motors. Solid integral cast iron (P-housing), 5 shaft directions, ratio 1/5–1/60, sizes 40–250mm. WPW universal housing — 5 shaft direction configurations (A/B/C/D/E), all standard WP ratios, adaptable to any installation orientation. ISO 9001:2000, CE certified.

Description



WPW Universal Speed Cast Iron Worm Gearbox

Most worm gearbox catalogues offer orientation-specific housings: one model for horizontal input, another for vertical, another for overhead motors. When your equipment design requires a single gearbox that can be installed in any orientation — or when your machine range must standardise on one drive product across diverse installation positions — standard orientation-specific housings force you to stock and manage multiple models. The WPW Universal Speed Cast Iron Worm Gearbox solves this with the WPW-series universal body: 5 shaft direction configurations (A/B/C/D/E) in a single housing platform, covering all standard installation orientations from 1/5 to 1/60 reduction ratio, sizes 40–250 mm, with output torques up to 4,796 Nm. One product. Every orientation.

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WPW universal speed cast iron worm gearbox

Technical Specifications — WPW

WPW dimension drawing

Key Parameters

Parameter Specification
Series Universal Speed (WPW)
Housing Solid integral cast iron (P-housing), 5 shaft directions
Input Solid shaft (bilateral, all directions)
Output Solid shaft (horizontal)
Ratio 1/5–1/60
Size Range 40–250 mm
Mounting Foot-mount (B3), universal 5-position
Housing Material FC20+ grey cast iron (GG20)
Worm Wheel Tin-bronze alloy ZCuSn10Pb1
Worm Shaft 20CrMnTi carburised & hardened, 55–60 HRC
Lubrication N150–N220 (–30°C–40°C); N220–N320 (40°C–65°C)
Max Oil Temp 95°C continuous
Weight Range 6.5–430 kg
Key Feature WPW universal housing — 5 shaft direction configurations (A/B/C/D/E), all standard WP ratios, adaptable to any installation orientation

Size & Performance Data

Size (mm) Ratio Input Power (kW) Output Torque (Nm) A (mm) AA (mm) AB (mm) BB (mm) Weight (kg)
40 1/5–1/60 0.06–0.78 2.2–26.5 121 53 40 49 6.5
50 1/5–1/60 0.10–1.33 4.5–54.0 133 57 44 55 9
63 1/5–1/60 0.19–2.25 8.5–104 155 67 51 65 14
75 1/5–1/60 0.32–3.75 14.5–175 175 75 57 73 20
90 1/5–1/60 0.62–6.98 28–316 205 89 67 87 33
110 1/5–1/60 1.18–11.9 53–540 238 103 78 101 54
130 1/5–1/60 2.02–19.7 91–891 266 115 87 112 78
150 1/5–1/60 3.07–28.8 139–1304 302 131 100 128 113
175 1/5–1/60 5.13–45.9 232–2074 348 151 115 147 170
200 1/5–1/60 8.02–66.2 363–2993 392 170 130 165 238
250 1/5–1/60 14.0–106 633–4796 479 208 159 202 430

Universal W-Body Structure

WPW universal cast iron worm gearbox structure

■ Universal W-Body Housing
The WPW-series universal housing is manufactured as a single FC20+ grey cast iron casting with bore positions, keyway orientations, and oil channels configured for the selected shaft direction. All 5 shaft direction configurations (A/B/C/D/E) use the same casting geometry with specific machining per configuration.
■ Worm Shaft
Hardened 20CrMnTi steel worm shaft with case-hardened tooth flanks (55–60 HRC). The worm shaft and its bearings are selected for the specific input orientation of the model — A-type (below), S-type (overhead), or bilateral — ensuring rated bearing life in the correct load direction.
■ Worm Wheel
Tin-bronze ZCuSn10Pb1 alloy worm wheel machined to mesh precisely with the hardened worm shaft. The bronze material provides excellent anti-seizure properties and wear-in characteristics for the worm gear mesh.
■ Output Shaft & Seal
Output shaft in quenched-and-tempered steel with double-lip oil seals rated for the specific output orientation (horizontal, vertical upward O-type, vertical downward X-type, side T-type, or extended V-type). Seal selection matches the hydrostatic pressure requirements of the installed orientation.
■ Oil System
Single-stage oil bath lubrication. Oil fill port, oil gauge, vent plug, and drain plug are positioned for the selected shaft direction configuration. Fill quantities are specified per configuration in the installation guide — do not use generic fill values across configurations.
■ Foot-Mount Base
FC20+ cast iron foot-mount base integrated with the housing casting. Four mounting holes for B3 foot mounting. The base orientation is fixed for the selected shaft direction configuration. For shaft-mount (hollow bore) applications, the torque arm boss provides housing restraint.

Core Features & Benefits

■ 5 Shaft Direction Configurations — A, B, C, D, E

The WPW-series universal body supports 5 standard shaft direction configurations, covering all practical installation orientations: A (standard horizontal), B (input from side), C (vertical upward output), D (input from above), E (reverse orientation). All configurations share the same housing casting.

■ Universal Oil System — Correct Lubrication in All Orientations

The WPW-series oil channels, fill ports, and vent positions are designed to maintain adequate worm mesh oil submersion across all 5 shaft direction configurations. Each configuration has orientation-specific fill quantities specified in the installation guide.

■ Full WP Ratio Range: 1/5–1/60 in All Orientations

All standard WP worm ratios (1/5, 1/7.5, 1/10, 1/15, 1/20, 1/25, 1/30, 1/40, 1/50, 1/60) are available across all 5 shaftdirection configurations — no ratio restrictions for any installation orientation.

■ FC20+ Cast Iron Universal Body — Full Mechanical Specification

The WPW universal body is manufactured from FC20+ grey cast iron to the same mechanical specification as the orientation-specific WP series housings. Universal versatility is achieved through geometry — not through any compromise of material quality.

■ Output Torques up to 4,796 Nm (Size 250 at 1/60)

The WPW provides the full WP series output torque range up to 4,796 Nm at size 250/ratio 1/60, covering all standard industrial drive applications from small process equipment to heavy industrial drives.

■ ISO 9001:2000 + CE Certified Across All Configurations

All 5 shaft direction configurations are covered by the WPW ISO 9001:2000 quality certification and CE declaration of conformity — providing complete procurement documentation for any installation orientation.

Industry Applications — WPW

WP universal speed cast iron worm gearboxes

OEM Machine Builders — Multi-Orientation Product Range

OEM builders manufacturing the same machine for diverse customer installation environments use the WPW as their single drive platform — reducing the number of gearbox SKUs required across their product range from many to one.

Process Plant Standardisation

Large process plants managing hundreds of drive units across diverse orientations benefit from standardising on the WPW universal platform — simplifying spare parts inventory, training, and maintenance documentation.

Conveyor Systems — Multiple Belt Orientations

Conveyor system integrators whose projects include horizontal, inclined, and vertical conveyor sections use the WPW to drive all sections with a single gearbox product, simplifying procurement and field spares.

Food & Beverage Multi-Line Installations

Food and beverage facilities with multiple processing lines in different orientations use the WPW to standardise their drive maintenance across all production lines.

General Manufacturing — Mixed Drive Environments

General manufacturing environments where machines of different types and orientations share a common spares holding benefit from the WPW’s universal mounting versatility.

Why Choose WPW — Competitive Comparison

Feature Ever-power WPW Alternatives
Installation Orientations ✓ 5 configurations — one housing One per orientation-specific model
Spare Parts ✓ One SKU covers all orientations Multiple SKUs required
OEM Flexibility ✓ Single product for all machine variants Different model per machine variant
Ratio Range ✓ 1/5–1/60 all orientations 1/5–1/60 single orientation
Training & Documentation ✓ One set for all orientations Per-orientation documentation required
Stock Holding ✓ Minimal — one model Multiple orientation-specific models

Quality Control & Certifications

Ever-power manufacturing facility

✎ ISO 9001:2000 Certified

Every WPW is manufactured, assembled, and tested under ISO 9001:2000 quality management. Our factory was among the first in this product category to achieve this certification.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for all WPW-series universal configurations.

✎ Pre-Shipment Testing

Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ Universal Configuration Quality

Each shaft direction configuration (A–E) is verified dimensionally for correct bore position, keyway orientation, and oil channel routing before leaving our production line.

Why Choose Ever-power for WPW

Ever-power precision machining

★ 20+ Years WPW Universal Series Production
We have been manufacturing WPW-series universal cast iron worm gearboxes for over two decades. Our 5-shaft-direction production process — with orientation-specific quality checks — is a core competency of our manufacturing facility.
★ CNC Precision Machining — All 5 Shaft Directions
Our CNC machining centres maintain the bore position accuracy and keyway orientation tolerances required for consistent inter-part fit across all 5 shaft direction configurations of the WPW universal body.
★ Global Export Experience
We export the WPW series to Australia, Europe, Southeast Asia, the Middle East, and North America. Our export documentation, CE certification, and packing standards are optimised for international procurement.
★ OEM Custom Capability
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. Custom shaft direction combinations and output configurations available for OEM volumes.
★ Technical Application Support
Our application engineers provide WPW gearbox selection, load calculation, shaft direction selection, oil specification, and installation support. Email [email protected] with your application data.
★ WPW Series Complete: From WPW to WPWDKV
The complete WPW universal series covers solid shaft, hollow bore, IEC flange, and extended shaft variants in all output directions — horizontal, vertical up, vertical down, side, and extended. One universal platform for all drive applications.

Customer Reviews & Case Studies

★★★★★

“WPW is our single gearbox specification across all conveyor projects. Horizontal sections, inclined sections, vertical sections — all WPW. Our spare parts holding went from 6 models to 1. The quality is consistent and the universal mounting genuinely works in every position we have installed.”

Peter Johnson — Universal Conveyor Systems Pty Ltd
Australia 🇦🇺
★★★★★

“We standardised our entire machine range on WPW. The 5-direction universal body was the key feature — our machines are installed at customer sites with diverse facility layouts requiring different drive orientations. One product standard for all sites. Excellent practical engineering.”

Klaus Werner — Maschinenbau GmbH
Germany 🇩🇪
★★★★★

“WPW universal body on our food processing equipment. Multiple production lines with different orientations — one gearbox for all. Maintenance training simplified to one product. Quality consistent across all orders. Highly recommended for multi-orientation applications.”

Marek Kowalski — Systemy Napedowe Sp.z.o.o.
Poland 🇵🇱
4/5 ★★★★

“WPW universal on our diverse processing equipment. The 5-orientation capability eliminated 4 different gearbox models from our procurement list. Cast iron quality is excellent. Good practical product for standardisation across mixed-orientation installations.”

Liu Wei — Industrial Drive Systems Co.
China 🇨🇳

Frequently Asked Questions — WPW

▶ What are the 5 shaft direction configurations for the WPW?
The 5 shaft direction configurations (A/B/C/D/E) describe the relationship between the input shaft position and the output shaft position relative to the housing foot-mount base. Configuration A is the standard orientation matching a typical horizontal worm gearbox. Configurations B through E provide different input-output angular relationships to suit different installation geometries. Refer to the WPW shaft direction diagram in the catalogue for the specific geometry of each configuration.
▶ Can the WPW be used as a direct dimensional replacement for an orientation-specific WP model?
For configuration A, the WPW is dimensionally very similar to the equivalent NMRV/WPA model. The universal body may be slightly larger overall to accommodate all 5 shaft direction configurations. Always verify WPW dimensions against the existing installation before specifying as a direct replacement — a minor clearance check is recommended.
▶ Does the WPW’s universal body affect its efficiency compared to an orientation-specific model?
No. The WPW’s efficiency (60–90% depending on ratio) is identical to orientation-specific WP equivalents for the same size and ratio. The universal geometry does not introduce additional friction losses.
▶ What is the minimum order quantity for WPW?
The WPW is a standard catalogue item available in single-unit quantities. For OEM volume procurement, contact our sales team for volume pricing. Custom configurations (specific shaft direction, ratio, or size combinations) are available with standard lead times.
▶ Can the WPW shaft direction be changed after delivery?
No. The shaft direction configuration is determined during manufacturing — the bore positions, keyways, and oil channels are fixed in the cast and machined housing. Specify the correct shaft direction configuration when ordering. If you need multiple orientations from one procurement, order in the required shaft direction mix.

Get Your WPW Quote Today

Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the manufacturing capacity, ISO 9001 quality system, and WPW universal series expertise to deliver the WPW to your exact specification. Contact our engineering team — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome ✓ Custom configurations available ✓ Global shipping