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WPA Cast Iron Worm Gearbox — Product Overview
When conveyor systems, packaging lines, and material handling equipment demand precise, repeatable speed reduction with long service life, the WPA Single Speed Cast Iron Worm Gearbox delivers. Built on a standard foot-mount platform with horizontal input and output shafts, the WPA is the benchmark cast iron worm gearbox used across Australian manufacturing, agricultural machinery, and industrial processing equipment. Its solid integral cast iron housing (FC20+) provides superior rigidity and vibration damping under sustained loads up to 2,371 Nm, making it the workhorse choice when reliability over 50,000+ hours of operation is non-negotiable.
Technical Specifications — WPA

Key Parameters
| Parameter | Specification |
|---|---|
| Series | Single Speed |
| Housing Structure | Solid integral cast iron |
| Input Configuration | Solid shaft (below or above) |
| Output Configuration | Solid shaft (horizontal) |
| Reduction Ratio | 1/5–1/60 |
| Centre Distance Size | 40–250 mm |
| Mounting | Foot-mount base (B3, B6, B7, B8) |
| Housing Material | FC20+ grey cast iron (GG20) |
| Worm Wheel Material | Tin-bronze alloy (ZCuSn10Pb1) |
| Worm Shaft Material | 20CrMnTi case-hardened steel, 55–60 HRC surface |
| Lubrication | N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C) |
| Max Oil Temperature | 95°C continuous |
| Weight Range | 4–360 kg |
| Special Feature | Standard horizontal base mounting, bilateral input shaft option |
Size & Performance Data
| Size | Ratio | Input Power (kW) | Output Torque (Nm) | A (mm) | AB (mm) | B (mm) | BB (mm) | Oil (L) |
|---|---|---|---|---|---|---|---|---|
| 40 | 1/5–1/60 | 0.48–0.12 | 17–26 | 143 | 87 | 114 | 74 | 0.13–0.30 |
| 50 | 1/5–1/60 | 0.80–0.20 | 28–43 | 175 | 108 | 150 | 97 | 0.17–0.45 |
| 60 | 1/5–1/60 | 1.25–0.32 | 45–70 | 198 | 120 | 168 | 112 | 0.22–0.55 |
| 70 | 1/5–1/60 | 1.95–0.52 | 70–113 | 231 | 140 | 194 | 131 | 0.60–0.80 |
| 80 | 1/5–1/60 | 2.65–0.75 | 95–163 | 261 | 160 | 214 | 142 | 0.85–1.10 |
| 100 | 1/5–1/60 | 4.45–1.00 | 170–229 | 322 | 190 | 254 | 169 | 1.50–2.90 |
| 120 | 1/5–1/60 | 6.15–1.50 | 242–355 | 371 | 219 | 282 | 190 | 3.20–4.40 |
| 135 | 1/5–1/60 | 11.25–2.30 | 460–562 | 422 | 249 | 317 | 210 | 3.60–6.20 |
| 155 | 1/5–1/60 | 14.50–3.00 | 655–791 | 497 | 295 | 382 | 252 | 3.70–6.50 |
| 175 | 1/5–1/60 | 21.50–4.07 | 823–1078 | 534 | 314 | 388 | 255 | 4.60–8.00 |
| 200 | 1/5–1/60 | 22.60–5.58 | 1280–1449 | 580 | 342 | 456 | 319 | 6.50–9.30 |
| 250 | 1/5–1/60 | 33.20–8.62 | 1881–2371 | 703 | 420 | 552 | 385 | 9.00–18.0 |
Product Structure

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.
Core Features & Benefits
■ Solid Integral FC20+ Cast Iron Housing
The WPA housing is precision-machined from high-tensile FC20 grey cast iron, providing 3× the vibration damping of aluminium housings. This rugged construction absorbs shock loads in conveyor and agricultural applications, reducing bearing wear and extending service life beyond 50,000 hours.
■ Precision-Ground Worm Shaft & Bronze Wheel
The carburised and hardened steel worm shaft (55–60 HRC surface) meshes with a tin-bronze worm wheel, delivering 60–90% transmission efficiency across the 1/5–1/60 ratio range with noise levels below 68 dB(A) at rated load.
■ Foot-Mount Simplicity — 4-Bolt Base
The WPA’s standard 4-bolt base plate (B3 orientation) drops directly into existing conveyor frame mounting patterns, eliminating custom brackets. B6, B7, B8 orientations available for angled installations.
■ Bilateral Input Shaft — Flexible Motor Positioning
The WPA accepts motor connections from either side of the input shaft, giving installers left- or right-hand motor positioning without purchasing a separate mirrored unit.
■ Oil Gauge & Drain Plug Standard
Integrated oil level gauge and bottom drain plug simplify routine oil changes (every 2,500 hours), reducing planned maintenance downtime.
■ Full Size Range: 40–250 Centre Distance
Available in 12 standard sizes from centre distance 40 mm to 250 mm, covering input powers from 0.12 kW to 33 kW and output torques from 4 Nm to 2,371 Nm.
Industry Applications — WPA

⚊ Conveyor & Material Handling
Drives belt conveyors, chain conveyors, and screw conveyors in mining, quarrying, and logistics distribution centres. The WPA foot-mount design simplifies installation on standard conveyor frames.
☷ Agricultural Machinery
Powers grain augers, seed drills, irrigation pump drives, and harvester feed mechanisms. Cast iron durability withstands the vibration and dust of outdoor Australian farm operations year-round.
⚔ Food & Beverage Processing
Drives mixing paddles, filling machine indexers, and bottling conveyor lines where the WPA’s smooth operation and low noise floor are critical for product quality consistency.
⚒ Packaging Automation
Provides accurate speed reduction for carton forming, wrapping machine drives, and palletiser turntables where ratio precision from 1/5 to 1/60 covers the full packaging speed range.
⚙ Pump & Fan Drives
Reduces high-speed motor output to pump shaft speed in water treatment, irrigation, and HVAC systems — delivering reliable continuous operation at rated efficiency.
Why Choose WPA — Competitive Comparison
| Feature | Ever-power WPA | Alternative Options |
|---|---|---|
| Housing Material | ✓ FC20+ grey cast iron | Often aluminium alloy |
| Vibration Damping | ✓ Excellent — inherent cast iron damping | Poor — aluminium transmits vibration |
| Thermal Stability | ✓ Excellent up to 95°C continuous | Limited above 60°C |
| Impact Resistance | ✓ High — no deformation under shock | Risk of housing deformation |
| Size Range | ✓ 40–250 mm (12 sizes) | Typically 25–150 mm |
| Output Torque | ✓ Up to 2,371 Nm | Typically ≤1,500 Nm |
| Certifications | ✓ ISO 9001:2000, CE | Varies |
Quality Control & Certifications

✎ ISO 9001:2000 Certified
We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPA is manufactured, assembled, and tested under this quality framework.
✎ CE Marking
Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.
✎ Pre-Shipment Testing
Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.
✎ FC20+ Material Certification
Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.
Why Choose Ever-power for Your WPA Worm Gearbox

We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPA we produce.
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.
Customer Reviews & Case Studies
“We replaced six worn-out competitor gearboxes on our quarry conveyor with WPA-100 units. After 18 months of 24/7 operation in a dusty, high-vibration environment, all six are running perfectly. The cast iron housings show zero cracks — incredibly robust for the price.”
Australia 🇦🇺
“The WPA’s bilateral input shaft was exactly what we needed for our compact conveyor redesign. Motor left or right in the same unit — saved us weeks of custom bracket fabrication. Transmission efficiency matches the specification sheet precisely.”
Germany 🇩🇪
“Running WPA-80 units on our sugar cane conveyor drives since 2022. Impressive durability in the wet, corrosive sugarcane processing environment. We did add an external shaft seal upgrade, but the core gearbox performance is excellent.”
Brazil 🇧🇷
“Used WPA-120 in our spice grinding conveyor line. The low noise level surprised our quality engineers — they expected more noise from cast iron but the precision worm mesh is very smooth. Highly recommended for food factory environments.”
India 🇮🇳
Frequently Asked Questions — WPA
Get Your WPA Quote Today
Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.
✓ OEM & Distributor partnerships welcome ✓ Custom specifications available ✓ Global shipping


