WPA Single Speed Cast Iron Worm Gearbox — WP Series

When conveyor systems, packaging lines, and material handling equipment demand precise, repeatable speed reduction with long service life, the WPA Single Speed Cast Iron Worm Gearbox delivers. Cast iron solid integral cast iron, 1/5–1/60 ratio range, 40–250mm sizes. Standard horizontal base mounting, bilateral input shaft option. ISO 9001:2000, CE certified.

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WPA Cast Iron Worm Gearbox — Product Overview

When conveyor systems, packaging lines, and material handling equipment demand precise, repeatable speed reduction with long service life, the WPA Single Speed Cast Iron Worm Gearbox delivers. Built on a standard foot-mount platform with horizontal input and output shafts, the WPA is the benchmark cast iron worm gearbox used across Australian manufacturing, agricultural machinery, and industrial processing equipment. Its solid integral cast iron housing (FC20+) provides superior rigidity and vibration damping under sustained loads up to 2,371 Nm, making it the workhorse choice when reliability over 50,000+ hours of operation is non-negotiable.

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WPA single speed cast iron worm gearbox reducer

Technical Specifications — WPA

WPA worm gearbox dimension drawing specification

Key Parameters

Parameter Specification
Series Single Speed
Housing Structure Solid integral cast iron
Input Configuration Solid shaft (below or above)
Output Configuration Solid shaft (horizontal)
Reduction Ratio 1/5–1/60
Centre Distance Size 40–250 mm
Mounting Foot-mount base (B3, B6, B7, B8)
Housing Material FC20+ grey cast iron (GG20)
Worm Wheel Material Tin-bronze alloy (ZCuSn10Pb1)
Worm Shaft Material 20CrMnTi case-hardened steel, 55–60 HRC surface
Lubrication N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C)
Max Oil Temperature 95°C continuous
Weight Range 4–360 kg
Special Feature Standard horizontal base mounting, bilateral input shaft option

Size & Performance Data

Size Ratio Input Power (kW) Output Torque (Nm) A (mm) AB (mm) B (mm) BB (mm) Oil (L)
40 1/5–1/60 0.48–0.12 17–26 143 87 114 74 0.13–0.30
50 1/5–1/60 0.80–0.20 28–43 175 108 150 97 0.17–0.45
60 1/5–1/60 1.25–0.32 45–70 198 120 168 112 0.22–0.55
70 1/5–1/60 1.95–0.52 70–113 231 140 194 131 0.60–0.80
80 1/5–1/60 2.65–0.75 95–163 261 160 214 142 0.85–1.10
100 1/5–1/60 4.45–1.00 170–229 322 190 254 169 1.50–2.90
120 1/5–1/60 6.15–1.50 242–355 371 219 282 190 3.20–4.40
135 1/5–1/60 11.25–2.30 460–562 422 249 317 210 3.60–6.20
155 1/5–1/60 14.50–3.00 655–791 497 295 382 252 3.70–6.50
175 1/5–1/60 21.50–4.07 823–1078 534 314 388 255 4.60–8.00
200 1/5–1/60 22.60–5.58 1280–1449 580 342 456 319 6.50–9.30
250 1/5–1/60 33.20–8.62 1881–2371 703 420 552 385 9.00–18.0

Product Structure

WPA worm gearbox internal structure components

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:

■ Housing (Box Body)
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
■ Worm Shaft (Input Shaft)
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
■ Worm Wheel
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
■ Output Shaft
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
■ Sealing System
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
■ Bearings
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.

Core Features & Benefits

■ Solid Integral FC20+ Cast Iron Housing

The WPA housing is precision-machined from high-tensile FC20 grey cast iron, providing 3× the vibration damping of aluminium housings. This rugged construction absorbs shock loads in conveyor and agricultural applications, reducing bearing wear and extending service life beyond 50,000 hours.

■ Precision-Ground Worm Shaft & Bronze Wheel

The carburised and hardened steel worm shaft (55–60 HRC surface) meshes with a tin-bronze worm wheel, delivering 60–90% transmission efficiency across the 1/5–1/60 ratio range with noise levels below 68 dB(A) at rated load.

■ Foot-Mount Simplicity — 4-Bolt Base

The WPA’s standard 4-bolt base plate (B3 orientation) drops directly into existing conveyor frame mounting patterns, eliminating custom brackets. B6, B7, B8 orientations available for angled installations.

■ Bilateral Input Shaft — Flexible Motor Positioning

The WPA accepts motor connections from either side of the input shaft, giving installers left- or right-hand motor positioning without purchasing a separate mirrored unit.

■ Oil Gauge & Drain Plug Standard

Integrated oil level gauge and bottom drain plug simplify routine oil changes (every 2,500 hours), reducing planned maintenance downtime.

■ Full Size Range: 40–250 Centre Distance

Available in 12 standard sizes from centre distance 40 mm to 250 mm, covering input powers from 0.12 kW to 33 kW and output torques from 4 Nm to 2,371 Nm.

Industry Applications — WPA

cast iron single speed worm gearboxes industrial applications

Conveyor & Material Handling

Drives belt conveyors, chain conveyors, and screw conveyors in mining, quarrying, and logistics distribution centres. The WPA foot-mount design simplifies installation on standard conveyor frames.

Agricultural Machinery

Powers grain augers, seed drills, irrigation pump drives, and harvester feed mechanisms. Cast iron durability withstands the vibration and dust of outdoor Australian farm operations year-round.

Food & Beverage Processing

Drives mixing paddles, filling machine indexers, and bottling conveyor lines where the WPA’s smooth operation and low noise floor are critical for product quality consistency.

Packaging Automation

Provides accurate speed reduction for carton forming, wrapping machine drives, and palletiser turntables where ratio precision from 1/5 to 1/60 covers the full packaging speed range.

Pump & Fan Drives

Reduces high-speed motor output to pump shaft speed in water treatment, irrigation, and HVAC systems — delivering reliable continuous operation at rated efficiency.

Why Choose WPA — Competitive Comparison

Feature Ever-power WPA Alternative Options
Housing Material ✓ FC20+ grey cast iron Often aluminium alloy
Vibration Damping ✓ Excellent — inherent cast iron damping Poor — aluminium transmits vibration
Thermal Stability ✓ Excellent up to 95°C continuous Limited above 60°C
Impact Resistance ✓ High — no deformation under shock Risk of housing deformation
Size Range ✓ 40–250 mm (12 sizes) Typically 25–150 mm
Output Torque ✓ Up to 2,371 Nm Typically ≤1,500 Nm
Certifications ✓ ISO 9001:2000, CE Varies

Quality Control & Certifications

Ever-power cast iron worm gearbox manufacturing facility

✎ ISO 9001:2000 Certified

We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPA is manufactured, assembled, and tested under this quality framework.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.

✎ Pre-Shipment Testing

Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ FC20+ Material Certification

Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.

Why Choose Ever-power for Your WPA Worm Gearbox

Ever-power production equipment precision machining

★ 20+ Years Manufacturing Experience
We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPA we produce.
★ World-Class Machining Equipment
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
★ Global Export Reach
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
★ OEM & Custom Capability
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
★ Industry Coverage
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
★ Responsive Technical Support
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.

Customer Reviews & Case Studies

★★★★★

“We replaced six worn-out competitor gearboxes on our quarry conveyor with WPA-100 units. After 18 months of 24/7 operation in a dusty, high-vibration environment, all six are running perfectly. The cast iron housings show zero cracks — incredibly robust for the price.”

James Hargreaves — Bulk Handling Equipment Pty Ltd
Australia 🇦🇺
★★★★★

“The WPA’s bilateral input shaft was exactly what we needed for our compact conveyor redesign. Motor left or right in the same unit — saved us weeks of custom bracket fabrication. Transmission efficiency matches the specification sheet precisely.”

Klaus Bauer — Maschinenbau GmbH
Germany 🇩🇪
4/5 ★★★★

“Running WPA-80 units on our sugar cane conveyor drives since 2022. Impressive durability in the wet, corrosive sugarcane processing environment. We did add an external shaft seal upgrade, but the core gearbox performance is excellent.”

Carlos Mendes — Agro Indústria Ltda
Brazil 🇧🇷
★★★★★

“Used WPA-120 in our spice grinding conveyor line. The low noise level surprised our quality engineers — they expected more noise from cast iron but the precision worm mesh is very smooth. Highly recommended for food factory environments.”

Priya Sharma — Food Processing Industries Ltd
India 🇮🇳

Frequently Asked Questions — WPA

▶ What is the maximum continuous operating temperature for the WPA gearbox?
The WPA is designed for continuous oil bath lubrication up to 95°C housing temperature. At ambient temperatures above 40°C, increase your service factor by 1.6× when selecting the appropriate model size. Above 50°C ambient, use N320–N460 grade mineral oil or synthetic equivalent.
▶ Can the WPA be mounted in orientations other than horizontal foot-mount?
Yes. The WPA supports B3 (horizontal), B6 (output shaft upward), B7 (output shaft downward), and B8 (reverse horizontal) mounting orientations. Note that oil fill levels must be adjusted for non-B3 orientations — consult the lubrication guide for correct oil quantities.
▶ What is the first oil change interval for a new WPA gearbox?
Drain and replace the lubricant after the first 100 hours of operation. This initial run-in flush removes metal particles from the worm gear break-in period. Subsequently, change oil every 2,500 operating hours. Use N220–N320 mineral oil at ambient temperatures of -30°C to 40°C.
▶ How do I calculate the correct WPA size for my application?
Use the formula: P = T × n₂ / (9550 × η). Where T is required output torque (Nm), n₂ is output shaft speed (rpm), η is transmission efficiency (0.60–0.90 depending on ratio). Multiply by your load factor (a₂ = 0.8–1.75 based on daily hours and shock load class) to get selection torque.
▶ Is the WPA gearbox self-locking at higher reduction ratios?
The WPA exhibits self-locking characteristics at ratios of 1/30 and above in static conditions, as the worm helix angle becomes less than the friction angle. However, do not rely on self-locking for safety-critical load holding — always install an independent mechanical brake for vertical or inclined load applications.

Get Your WPA Quote Today

Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome  ✓ Custom specifications available  ✓ Global shipping