WPDS Single Speed Cast Iron Worm Gearbox — WP Series

Industrial processes that require a vertical motor configuration — motor mounted from above — combined with direct IEC motor flange connection and no separate coupling hardware demand a very specific gearbox: S-type input geometry, D-type split housing, and an integrated IEC motor flange. Cast iron separate split cast iron (d-type), 1/5–1/60 ratio range, 40–250mm sizes. D+S combination: split housing with top-entry IEC motor flange. ISO 9001:2000, CE certified.

설명

WPDS Cast Iron Worm Gearbox — Product Overview

Industrial processes that require a vertical motor configuration — motor mounted from above — combined with direct IEC motor flange connection and no separate coupling hardware demand a very specific gearbox: S-type input geometry, D-type split housing, and an integrated IEC motor flange. The WPDS Single Speed Cast Iron Worm Gearbox delivers exactly this combination. Building on the D-type split housing architecture with its field-maintenance advantages, the WPDS adds the S-type upward input shaft orientation required for overhead motor mounting, serving OEM machine builders who need the leanest possible bill of materials for vertical motor drive configurations.

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WPDS single speed cast iron worm gearbox reducer

Technical Specifications — WPDS

WPDS worm gearbox dimension drawing specification

Key Parameters

Parameter Specification
Series Single Speed
Housing Structure Separate split cast iron (D-type)
Input Configuration Motor flange with hollow bore (IEC), input from above (S-type)
Output Configuration Solid shaft (horizontal)
Reduction Ratio 1/5–1/60
Centre Distance Size 40–250 mm
Mounting D-type split housing, IEC motor flange, input shaft from above
Housing Material FC20+ grey cast iron (GG20)
Worm Wheel Material Tin-bronze alloy (ZCuSn10Pb1)
Worm Shaft Material 20CrMnTi case-hardened steel, 55–60 HRC surface
Lubrication N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C)
Max Oil Temperature 95°C continuous
Weight Range 5–396 kg
Special Feature D+S combination: split housing with top-entry IEC motor flange

Size & Performance Data

Size Ratio Input Power (kW) Output Torque (Nm) A (mm) AB (mm) B (mm) BB (mm) Weight (kg)
40 1/5 0.12 4–20 135 75 74 40 5
50 1/5 0.18 6–35 151 83 97 50 8
60 1/5 0.37 11–73 167 91 112 60 11
70 1/5–1/10 0.37–0.75 23–70 200/202 109/111 131 70 17
80 1/5–1/10 0.75–1.5 43–154 225 125 142 80 22
100 1/5–1/15 1.5 58–344 280 148 169 100 38
120 1/5–1/25 2.2–3.0 72–521 333 181 190 120 64
135 1/5–1/30 3.0–4.0 122–690 375 202 210 135 85
155 1/5–1/60 5.5 145–1260 448 247 252 155 118
175 1/5–1/60 5.5–7.5 210–1450 481 262 255 175 165
200 1/5–1/60 11.0 623–2856 543 285 319 200 236
250 1/5–1/60 11.0–15.0 850–3025 615 330 385 250 396

Product Structure

WPDS worm gearbox internal structure components

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:

■ Housing (Box Body)
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
■ Worm Shaft (Input Shaft)
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
■ Worm Wheel
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
■ Output Shaft
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
■ Sealing System
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
■ Bearings
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.

Core Features & Benefits

■ S-Type Input + D-Type Housing: The Vertical Motor OEM Solution

No other single cast iron worm gearbox combines upward input shaft geometry (S-type) with an integrated IEC motor flange (D-type). The WPDS is purpose-designed for this exact application requirement.

■ Split Housing Enables Rapid Field Maintenance

The D-split housing means the worm wheel and bearings can be inspected and replaced without disconnecting the motor from the IEC flange or the driven shaft from the output — saving hours on scheduled maintenance in difficult-to-access overhead positions.

■ IEC Motor Frame Compatibility: 56–350 Frame Range

Full compatibility with A02, Y-series, and international IEC motor frames across the WPDS size range. At size 250, M16 flange bolts accept motors up to 315 frame — suitable for the heaviest industrial motor applications.

■ Precision Oil Channel Engineering for S-Geometry

Like the WPS, the WPDS oil circuit is specifically calibrated for upward input shaft orientation. The worm mesh submersion depth, oil slinger geometry, and air vent position are all configured for the S-type bearing and shaft loads.

■ Chemical-Resistant Paint System — Marine-Grade Finish

Standard epoxy primer with polyurethane topcoat resists the chemicals, cleaners, and humidity typical of food processing and chemical plant overhead environments.

■ Nameplate Compatibility with Australian Standards

CE marking, ISO 9001:2000 certification, and permanent metal nameplate meet Australian industrial procurement requirements for traceable mechanical components.

Industry Applications — WPDS

cast iron single speed worm gearboxes industrial applications

Vertical Motor OEM Machines

Machine builders who use overhead motors across their product line standardise on WPDS to eliminate adaptor plates and flexible couplings from their BOM, reducing per-machine cost and assembly time.

Hygienic Processing — Dairy & Beverage

Dairy and beverage equipment with washdown-duty overhead motors use the WPDS for its combined advantages: IEC flange direct mount (no corrosion-prone coupling hardware), S-input geometry for the overhead motor, and cast iron durability for the wet environment.

Elevator & Hoisting Equipment

Lightweight lifting and hoisting equipment frequently positions the motor overhead. The WPDS provides the required S-input geometry with IEC motor flange for these vertical motor hoist drive applications.

HVAC & Ventilation Equipment

Roof-mounted HVAC equipment with vertically-oriented motor drives uses the WPDS for compact, direct motor coupling in the restricted space inside roof plant rooms.

Pharmaceutical & Chemical Mixing

Sterile mixing equipment with overhead motor mounting requires sealed, cleanable drive components. The WPDS cast iron housing and direct IEC flange connection minimise exposed surfaces and seal interfaces in clean-room-adjacent environments.

Why Choose WPDS — Competitive Comparison

Feature Ever-power WPDS Alternative Options
Input Configuration ✓ S-type (above) + IEC flange (D) Standard A-type below — no flange
Motor Mounting ✓ Bolt-on IEC flange — no adaptor Coupling + adaptor required
Housing Access ✓ D-split — in situ worm wheel service Solid housing — full strip needed
Vertical Drive Space ✓ Most compact overhead configuration Adaptor adds height and complexity
Maintenance Position ✓ Top cover removable in overhead position Requires unit removal for service
Component Count ✓ Gearbox only — motor bolts direct Gearbox + adaptor + coupling

Quality Control & Certifications

Ever-power cast iron worm gearbox manufacturing facility

✎ ISO 9001:2000 Certified

We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPDS is manufactured, assembled, and tested under this quality framework.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.

✎ Pre-Shipment Testing

Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ FC20+ Material Certification

Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.

Why Choose Ever-power for Your WPDS Worm Gearbox

Ever-power production equipment precision machining

★ 20+ Years Manufacturing Experience
We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPDS we produce.
★ World-Class Machining Equipment
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
★ Global Export Reach
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
★ OEM & Custom Capability
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
★ Industry Coverage
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
★ Responsive Technical Support
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.

Customer Reviews & Case Studies

★★★★★

“WPDS gearboxes drive our pasteuriser conveyor overhead positions. The IEC flange direct mount means no coupling in the washdown zone — a significant hygiene improvement. Split housing means we service them without a scaffold — a safety improvement too. Excellent product.”

Liam O’Brien — Dairy Equipment Engineering Pty
Australia 🇦🇺
★★★★★

“Standardised WPDS units across our chemical mixing equipment line. The S-input geometry and IEC direct mount reduced our drive assembly time by 35% per machine. Quality is consistently excellent across every order.”

Yuki Tanaka — Industrial Mixing Solutions KK
Japan 🇯🇵
★★★★★

“We changed to WPDS on our pasta dough mixer overhead drives. The split housing meant our maintenance team could service the gearbox without removing the motor or the agitator paddle assembly. Reduced mixer maintenance time from 4 hours to 45 minutes.”

Marco Rossi — Impianti Alimentari SpA
Italy 🇮🇹
4/5 ★★★★

“WPDS units drive our tomato processing conveyor overhead positions. Cast iron durability in a high-moisture washdown environment has exceeded our expectations. The direct IEC motor mount was a major simplification for our local maintenance team.”

Kwame Asante — Food Processing Industries Ltd
Ghana 🇬🇭

Frequently Asked Questions — WPDS

▶ How does the WPDS combine S-type and D-type features in one unit?
The WPDS housing is machined as a D-type split casting (separable top and bottom halves) with the input bore positioned at the S-type location (top of the worm axis). The input bore contains an IEC-standard flange recess machined during the same operation as the main bore. This single operation produces both the motor flange and the correct S-input geometry.
▶ Is the WPDS oil fill level different from the WPDA?
Yes. The S-type input orientation in the WPDS places the worm shaft at a different depth relative to the oil bath compared to the WPDA (A-type). Consult the WPDS installation document for the correct fill level by size — overfilling increases churning losses while underfilling risks bearing starvation.
▶ Can the WPDS housing be opened while the motor is still attached?
Yes — this is a key advantage. The D-split housing separates at the horizontal centreline. The top cover can be removed (lifting it off the bottom housing) without disturbing the IEC motor connection above or the driven shaft below. Full worm wheel access is achieved with the motor remaining mounted.
▶ What is the maximum motor weight supported on the WPDS flange?
For sizes 40–135, cantilevered motor mounting within IEC standard weight limits is supported without a support stand. For sizes 155–250 with heavy 4-pole motors (>150 kg), install a motor support stand to maintain flange joint integrity over time.
▶ Is there a significant efficiency difference between WPDS and WPS (no IEC flange)?
No. The efficiency of the worm gear transmission is determined by the worm helix angle, lead angle, material pairing, and lubrication quality — not by whether the housing is split or the input has an IEC flange. WPDS and WPS transmit power at identical efficiency for the same size and ratio.

Get Your WPDS Quote Today

Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome  ✓ Custom specifications available  ✓ Global shipping