설명
WPDS Cast Iron Worm Gearbox — Product Overview
Industrial processes that require a vertical motor configuration — motor mounted from above — combined with direct IEC motor flange connection and no separate coupling hardware demand a very specific gearbox: S-type input geometry, D-type split housing, and an integrated IEC motor flange. The WPDS Single Speed Cast Iron Worm Gearbox delivers exactly this combination. Building on the D-type split housing architecture with its field-maintenance advantages, the WPDS adds the S-type upward input shaft orientation required for overhead motor mounting, serving OEM machine builders who need the leanest possible bill of materials for vertical motor drive configurations.
Technical Specifications — WPDS

Key Parameters
| Parameter | Specification |
|---|---|
| Series | Single Speed |
| Housing Structure | Separate split cast iron (D-type) |
| Input Configuration | Motor flange with hollow bore (IEC), input from above (S-type) |
| Output Configuration | Solid shaft (horizontal) |
| Reduction Ratio | 1/5–1/60 |
| Centre Distance Size | 40–250 mm |
| Mounting | D-type split housing, IEC motor flange, input shaft from above |
| Housing Material | FC20+ grey cast iron (GG20) |
| Worm Wheel Material | Tin-bronze alloy (ZCuSn10Pb1) |
| Worm Shaft Material | 20CrMnTi case-hardened steel, 55–60 HRC surface |
| Lubrication | N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C) |
| Max Oil Temperature | 95°C continuous |
| Weight Range | 5–396 kg |
| Special Feature | D+S combination: split housing with top-entry IEC motor flange |
Size & Performance Data
| Size | Ratio | Input Power (kW) | Output Torque (Nm) | A (mm) | AB (mm) | B (mm) | BB (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| 40 | 1/5 | 0.12 | 4–20 | 135 | 75 | 74 | 40 | 5 |
| 50 | 1/5 | 0.18 | 6–35 | 151 | 83 | 97 | 50 | 8 |
| 60 | 1/5 | 0.37 | 11–73 | 167 | 91 | 112 | 60 | 11 |
| 70 | 1/5–1/10 | 0.37–0.75 | 23–70 | 200/202 | 109/111 | 131 | 70 | 17 |
| 80 | 1/5–1/10 | 0.75–1.5 | 43–154 | 225 | 125 | 142 | 80 | 22 |
| 100 | 1/5–1/15 | 1.5 | 58–344 | 280 | 148 | 169 | 100 | 38 |
| 120 | 1/5–1/25 | 2.2–3.0 | 72–521 | 333 | 181 | 190 | 120 | 64 |
| 135 | 1/5–1/30 | 3.0–4.0 | 122–690 | 375 | 202 | 210 | 135 | 85 |
| 155 | 1/5–1/60 | 5.5 | 145–1260 | 448 | 247 | 252 | 155 | 118 |
| 175 | 1/5–1/60 | 5.5–7.5 | 210–1450 | 481 | 262 | 255 | 175 | 165 |
| 200 | 1/5–1/60 | 11.0 | 623–2856 | 543 | 285 | 319 | 200 | 236 |
| 250 | 1/5–1/60 | 11.0–15.0 | 850–3025 | 615 | 330 | 385 | 250 | 396 |
Product Structure

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.
Core Features & Benefits
■ S-Type Input + D-Type Housing: The Vertical Motor OEM Solution
No other single cast iron worm gearbox combines upward input shaft geometry (S-type) with an integrated IEC motor flange (D-type). The WPDS is purpose-designed for this exact application requirement.
■ Split Housing Enables Rapid Field Maintenance
The D-split housing means the worm wheel and bearings can be inspected and replaced without disconnecting the motor from the IEC flange or the driven shaft from the output — saving hours on scheduled maintenance in difficult-to-access overhead positions.
■ IEC Motor Frame Compatibility: 56–350 Frame Range
Full compatibility with A02, Y-series, and international IEC motor frames across the WPDS size range. At size 250, M16 flange bolts accept motors up to 315 frame — suitable for the heaviest industrial motor applications.
■ Precision Oil Channel Engineering for S-Geometry
Like the WPS, the WPDS oil circuit is specifically calibrated for upward input shaft orientation. The worm mesh submersion depth, oil slinger geometry, and air vent position are all configured for the S-type bearing and shaft loads.
■ Chemical-Resistant Paint System — Marine-Grade Finish
Standard epoxy primer with polyurethane topcoat resists the chemicals, cleaners, and humidity typical of food processing and chemical plant overhead environments.
■ Nameplate Compatibility with Australian Standards
CE marking, ISO 9001:2000 certification, and permanent metal nameplate meet Australian industrial procurement requirements for traceable mechanical components.
Industry Applications — WPDS

⚔ Vertical Motor OEM Machines
Machine builders who use overhead motors across their product line standardise on WPDS to eliminate adaptor plates and flexible couplings from their BOM, reducing per-machine cost and assembly time.
☵ Hygienic Processing — Dairy & Beverage
Dairy and beverage equipment with washdown-duty overhead motors use the WPDS for its combined advantages: IEC flange direct mount (no corrosion-prone coupling hardware), S-input geometry for the overhead motor, and cast iron durability for the wet environment.
⚊ Elevator & Hoisting Equipment
Lightweight lifting and hoisting equipment frequently positions the motor overhead. The WPDS provides the required S-input geometry with IEC motor flange for these vertical motor hoist drive applications.
⚒ HVAC & Ventilation Equipment
Roof-mounted HVAC equipment with vertically-oriented motor drives uses the WPDS for compact, direct motor coupling in the restricted space inside roof plant rooms.
⚛ Pharmaceutical & Chemical Mixing
Sterile mixing equipment with overhead motor mounting requires sealed, cleanable drive components. The WPDS cast iron housing and direct IEC flange connection minimise exposed surfaces and seal interfaces in clean-room-adjacent environments.
Why Choose WPDS — Competitive Comparison
| Feature | Ever-power WPDS | Alternative Options |
|---|---|---|
| Input Configuration | ✓ S-type (above) + IEC flange (D) | Standard A-type below — no flange |
| Motor Mounting | ✓ Bolt-on IEC flange — no adaptor | Coupling + adaptor required |
| Housing Access | ✓ D-split — in situ worm wheel service | Solid housing — full strip needed |
| Vertical Drive Space | ✓ Most compact overhead configuration | Adaptor adds height and complexity |
| Maintenance Position | ✓ Top cover removable in overhead position | Requires unit removal for service |
| Component Count | ✓ Gearbox only — motor bolts direct | Gearbox + adaptor + coupling |
Quality Control & Certifications

✎ ISO 9001:2000 Certified
We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPDS is manufactured, assembled, and tested under this quality framework.
✎ CE Marking
Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.
✎ Pre-Shipment Testing
Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.
✎ FC20+ Material Certification
Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.
Why Choose Ever-power for Your WPDS Worm Gearbox

We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPDS we produce.
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.
Customer Reviews & Case Studies
“WPDS gearboxes drive our pasteuriser conveyor overhead positions. The IEC flange direct mount means no coupling in the washdown zone — a significant hygiene improvement. Split housing means we service them without a scaffold — a safety improvement too. Excellent product.”
Australia 🇦🇺
“Standardised WPDS units across our chemical mixing equipment line. The S-input geometry and IEC direct mount reduced our drive assembly time by 35% per machine. Quality is consistently excellent across every order.”
Japan 🇯🇵
“We changed to WPDS on our pasta dough mixer overhead drives. The split housing meant our maintenance team could service the gearbox without removing the motor or the agitator paddle assembly. Reduced mixer maintenance time from 4 hours to 45 minutes.”
Italy 🇮🇹
“WPDS units drive our tomato processing conveyor overhead positions. Cast iron durability in a high-moisture washdown environment has exceeded our expectations. The direct IEC motor mount was a major simplification for our local maintenance team.”
Ghana 🇬🇭
Frequently Asked Questions — WPDS
Get Your WPDS Quote Today
Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.
✓ OEM & Distributor partnerships welcome ✓ Custom specifications available ✓ Global shipping


