WPO Single Speed Cast Iron Worm Gearbox — WP Series

Vertical output drives — where the gearbox output shaft points straight up — are required in mixing vessels, agitator systems, screw conveyors with vertical discharge, and turntable positioning systems. Cast iron solid integral cast iron, 1/5–1/60 ratio range, 40–250mm sizes. O-type: output shaft exits vertically upward — for vertical lift and agitator applications. ISO 9001:2000, CE certified.

Описание

WPO Cast Iron Worm Gearbox — Product Overview

Vertical output drives — where the gearbox output shaft points straight up — are required in mixing vessels, agitator systems, screw conveyors with vertical discharge, and turntable positioning systems. Adapting a horizontal-output gearbox to a vertical output application requires a 90° bevel gear stage or an external right-angle attachment, adding cost and maintenance complexity. The WPO Single Speed Cast Iron Worm Gearbox is purpose-built with vertical upward output (O-type), delivering the required geometry intrinsically without any additional components. Engineers who build mixing tanks, processing vessels, and vertical conveyor systems use the WPO as their standard vertical-output drive specification.

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WPO single speed cast iron worm gearbox reducer

Technical Specifications — WPO

WPO worm gearbox dimension drawing specification

Key Parameters

Parameter Specification
Series Single Speed
Housing Structure Solid integral cast iron
Input Configuration Solid shaft (horizontal, bilateral)
Output Configuration Vertical upward output shaft
Reduction Ratio 1/5–1/60
Centre Distance Size 40–250 mm
Mounting Foot-mount base, output shaft pointing upward (O-type)
Housing Material FC20+ grey cast iron (GG20)
Worm Wheel Material Tin-bronze alloy (ZCuSn10Pb1)
Worm Shaft Material 20CrMnTi case-hardened steel, 55–60 HRC surface
Lubrication N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C)
Max Oil Temperature 95°C continuous
Weight Range 5–340 kg
Special Feature O-type: output shaft exits vertically upward — for vertical lift and agitator applications

Size & Performance Data

Size Ratio Input Power (kW) Output Torque (Nm) A (mm) AB (mm) B (mm) BB (mm) Weight (kg)
40 1/5–1/60 0.48–0.12 17–26 143 87 74 45 5
50 1/5–1/60 0.80–0.20 28–43 175 108 97 50 6
60 1/5–1/60 1.25–0.32 45–70 198 120 112 55 10
70 1/5–1/60 1.95–0.52 70–113 231 140 131 65 15.5
80 1/5–1/60 2.65–0.75 95–163 261 160 142 70 24
100 1/5–1/60 4.45–1.00 170–229 322 190 169 90 38
120 1/5–1/60 6.15–1.50 242–355 371 219 190 100 56
135 1/5–1/60 11.25–2.30 460–562 422 249 210 114 84
155 1/5–1/60 14.50–3.00 655–791 497 295 252 140 115
175 1/5–1/60 21.50–4.07 823–1078 534 314 255 155 140
200 1/5–1/60 22.60–5.58 1280–1449 580 342 319 175 200
250 1/5–1/60 33.20–8.62 1881–2371 705 420 385 200 340

Product Structure

WPO worm gearbox internal structure components

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:

■ Housing (Box Body)
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
■ Worm Shaft (Input Shaft)
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
■ Worm Wheel
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
■ Output Shaft
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
■ Sealing System
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
■ Bearings
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.

Core Features & Benefits

■ O-Type Vertical Upward Output — Purpose-Built Engineering

The WPO output shaft exits vertically upward from the housing, with bearing arrangements, oil seals, and internal oil distribution specifically designed for this orientation. The output shaft is rated for the full specified radial and axial loads in the vertical position.

■ Bilateral Horizontal Input Shaft — Standard Motor Connection

The WPO input shaft is horizontal and bilateral, accepting standard motor coupling from left or right in the standard horizontal orientation, while the output maintains the vertical axis.

■ Output Shaft Oil Seal Rated for Vertical Load

Vertical output shaft oil seals experience different pressure distributions than horizontal shaft seals. The WPO uses upgraded oil seals specified for the hydrostatic head pressure in vertical operation.

■ Multiple Shaft Direction Options (ABCDEF)

The WPO catalogue lists 6 shaft direction configurations (A, B, C, D, E, F variants) covering left-input/right-input and different output shaft angular positions, giving designers maximum layout flexibility.

■ Rugged Foot Mount Base for Vessel-Top Mounting

The WPO 4-bolt base is dimensioned to mount directly on standard vessel flanges and head plates used in chemical and food processing vessel construction.

■ Full WP-Series Size Range: 40–250

Available in all 12 standard sizes, providing vertical output torques from 17 Nm (size 40, ratio 1/5) to 2,371 Nm (size 250, ratio 1/60) for the complete range of vertical mixing and conveying applications.

Industry Applications — WPO

cast iron single speed worm gearboxes industrial applications

Mixing Vessel & Agitator Systems

The WPO is the standard gearbox for top-mounted agitators and mixers in the food, chemical, and pharmaceutical industries. Its vertical upward output shaft connects directly to the agitator shaft, creating the cleanest possible sealed drive interface.

Vertical Screw Conveyor Drives

Grain elevators, vertical screw conveyors, and silo discharge screws require a vertical output shaft. The WPO provides this output orientation with the full 1/5–1/60 ratio range required by these applications.

Processing Tank Top-Entry Drives

Reactors, crystallisers, and fermentation vessels with top-entry agitator shafts are served by the WPO, which mounts on the vessel head and connects the agitator shaft vertically.

Turntable & Rotary Platform Drives

Assembly line turntables and rotary indexing platforms use the WPO’s vertical output to drive the central pivot shaft, providing the most direct and efficient drive path for these applications.

Marine & Offshore Deck Machinery

Marine deck winches and capstans often require vertical output shaft configurations to connect to deck equipment. The WPO’s robust cast iron housing handles the marine corrosion environment better than aluminium alternatives.

Why Choose WPO — Competitive Comparison

Feature Ever-power WPO Alternative Options
Output Shaft Direction ✓ O-type: vertically upward — built-in Horizontal — adaptor needed for vertical
Bearing Configuration ✓ Optimised for vertical output load Designed for horizontal load only
Output Shaft Sealing ✓ Vertical-grade pressure-rated seals Standard horizontal seals
Installation Simplicity ✓ Direct vessel-top mounting Right-angle head + shaft + alignment
Oil Circuit ✓ Calibrated for O-orientation submersion Standard horizontal oil channels
Agitator Drive Suitability ✓ Optimum — no adaptor stages Requires right-angle attachment

Quality Control & Certifications

Ever-power cast iron worm gearbox manufacturing facility

✎ ISO 9001:2000 Certified

We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPO is manufactured, assembled, and tested under this quality framework.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.

✎ Pre-Shipment Testing

Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ FC20+ Material Certification

Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.

Why Choose Ever-power for Your WPO Worm Gearbox

Ever-power production equipment precision machining

★ 20+ Years Manufacturing Experience
We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPO we produce.
★ World-Class Machining Equipment
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
★ Global Export Reach
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
★ OEM & Custom Capability
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
★ Industry Coverage
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
★ Responsive Technical Support
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.

Customer Reviews & Case Studies

★★★★★

“Our mixing vessels have used WPO gearboxes for 15 years. The vertical output shaft mounts directly on our vessel head — the simplest and most reliable agitator drive arrangement we’ve found. Zero leaks from the vertical output seal even after years of continuous operation at elevated temperatures.”

Michael Chen — Process Equipment Australia Pty Ltd
Australia 🇦🇺
★★★★★

“We specify WPO on all our reactor agitator systems. The purpose-built vertical output bearing arrangement gives us far better seal life than the improvised vertical adaptor solutions we tried before. Consistent quality and full catalogue availability — exactly what we need.”

Dr. Andrea Ferrari — Chimica Industriale SpA
Italy 🇮🇹
★★★★★

“WPO-100 drives our fermentation vessel agitators. The cast iron housing and vertical output design handles the warm, humid brewery environment reliably. We’ve standardised on WPO across our entire brewing equipment range — 60+ vessels in the field.”

Kenji Yamamoto — Brewing Equipment Manufacturing
Japan 🇯🇵
4/5 ★★★★

“WPO units on our large-format mixing tanks. The vertical output shaft simplicity is exactly right for our application. Very low maintenance over 3 years of operation. The only suggestion is a stainless steel output shaft option for severe chemical environments.”

François Dupont — Brasserie Artisanale
France 🇫🇷

Frequently Asked Questions — WPO

▶ How is the WPO oil level maintained in vertical output orientation?
The WPO oil channel geometry and fill level are specified separately from the horizontal WPA. The fill level is measured relative to the oil gauge centreline with the unit in the installed position. Consult the WPO installation datasheet for size-specific volumes — overfilling in O-orientation leads to elevated operating temperature.
▶ What is the maximum upward load the WPO output shaft can bear?
The WPO output shaft is rated for axial loads in the vertical direction (hanging load, agitator weight) as well as radial loads. Maximum permissible axial load is specified in the suspension load table by size and input speed. For agitator applications, ensure the agitator weight (static) plus dynamic load does not exceed the table values.
▶ Can the WPO be used with a variable frequency drive for speed-controlled mixing?
Yes. WPO is fully compatible with VFD-controlled motors. For mixing applications where variable speed is required (e.g., different product viscosities), maintain input shaft speed above 600 rpm to ensure adequate splash lubrication of the worm mesh.
▶ Is there a risk of oil leaking from the vertical output shaft seal?
The WPO oil seals on the vertical output shaft are specified with adequate radial lip force to resist the hydrostatic head pressure of the oil bath in vertical orientation. For standard operating conditions (oil temperature below 95°C, clean oil), seal life matches the housing service life. For elevated temperatures or aggressive chemical environments, specify the enhanced seal option.
▶ What shaft direction configurations are available for the WPO?
The WPO offers six standard shaft direction configurations (A–F) covering: bilateral input (left/right), output shaft at various angular positions relative to the foot mount base. In all configurations, the output shaft exits vertically upward. Consult the WPO shaft direction diagram in the product catalogue for configuration selection.

Get Your WPO Quote Today

Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome  ✓ Custom specifications available  ✓ Global shipping