WPWS Universal Speed Cast Iron Worm Gearbox — WPW Series

Overhead motor configurations — where the motor shaft enters the gearbox from above — combined with the installation flexibility of a universal housing platform are required by elevated motor platforms, ceiling-mount motor installations, and process equipment buildings where the motor must be positioned above the gearbox. Solid integral cast iron (P-housing), ratio 1/5–1/60, sizes 40–250mm. WPWS: universal W-body + S-type overhead input — overhead motor geometry in universal housing for ceiling-mount and elevated motor platforms. ISO 9001:2000, CE certified.

Description



WPWS Universal Speed Cast Iron Worm Gearbox

Overhead motor configurations — where the motor shaft enters the gearbox from above — combined with the installation flexibility of a universal housing platform are required by elevated motor platforms, ceiling-mount motor installations, and process equipment buildings where the motor must be positioned above the gearbox. The WPWS Universal Speed Cast Iron Worm Gearbox provides the WPW-series universal body with S-type (above) input shaft configuration, delivering overhead motor drive geometry with universal housing mounting versatility across 5 shaft direction configurations in a single cast iron product.

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WPWS universal speed cast iron worm gearbox

Technical Specifications — WPWS

WPWS dimension drawing

Key Parameters

Parameter Specification
Series Universal Speed (WPW+S)
Housing Solid integral cast iron (P-housing)
Input Solid shaft (S-type, input from above)
Output Solid shaft (horizontal)
Ratio 1/5–1/60
Size Range 40–250 mm
Mounting Foot-mount, S-type overhead input
Housing Material FC20+ grey cast iron (GG20)
Worm Wheel Tin-bronze alloy ZCuSn10Pb1
Worm Shaft 20CrMnTi carburised & hardened, 55–60 HRC
Lubrication N150–N220 (–30°C–40°C); N220–N320 (40°C–65°C)
Max Oil Temp 95°C continuous
Weight Range 6.5–430 kg
Key Feature WPWS: universal W-body + S-type overhead input — overhead motor geometry in universal housing for ceiling-mount and elevated motor platforms

Size & Performance Data

Size (mm) Ratio Input Power (kW) Output Torque (Nm) A (mm) AA (mm) AB (mm) BB (mm) Weight (kg)
40 1/5–1/60 0.06–0.78 2.2–26.5 121 53 40 49 6.5
50 1/5–1/60 0.10–1.33 4.5–54.0 133 57 44 55 9
63 1/5–1/60 0.19–2.25 8.5–104 155 67 51 65 14
75 1/5–1/60 0.32–3.75 14.5–175 175 75 57 73 20
90 1/5–1/60 0.62–6.98 28–316 205 89 67 87 33
110 1/5–1/60 1.18–11.9 53–540 238 103 78 101 54
130 1/5–1/60 2.02–19.7 91–891 266 115 87 112 78
150 1/5–1/60 3.07–28.8 139–1304 302 131 100 128 113
175 1/5–1/60 5.13–45.9 232–2074 348 151 115 147 170
200 1/5–1/60 8.02–66.2 363–2993 392 170 130 165 238
250 1/5–1/60 14.0–106 633–4796 479 208 159 202 430

Universal W-Body Structure

WPWS universal cast iron worm gearbox structure

■ Universal W-Body Housing
The WPW-series universal housing is manufactured as a single FC20+ grey cast iron casting with bore positions, keyway orientations, and oil channels configured for the selected shaft direction. All 5 shaft direction configurations (A/B/C/D/E) use the same casting geometry with specific machining per configuration.
■ Worm Shaft
Hardened 20CrMnTi steel worm shaft with case-hardened tooth flanks (55–60 HRC). The worm shaft and its bearings are selected for the specific input orientation of the model — A-type (below), S-type (overhead), or bilateral — ensuring rated bearing life in the correct load direction.
■ Worm Wheel
Tin-bronze ZCuSn10Pb1 alloy worm wheel machined to mesh precisely with the hardened worm shaft. The bronze material provides excellent anti-seizure properties and wear-in characteristics for the worm gear mesh.
■ Output Shaft & Seal
Output shaft in quenched-and-tempered steel with double-lip oil seals rated for the specific output orientation (horizontal, vertical upward O-type, vertical downward X-type, side T-type, or extended V-type). Seal selection matches the hydrostatic pressure requirements of the installed orientation.
■ Oil System
Single-stage oil bath lubrication. Oil fill port, oil gauge, vent plug, and drain plug are positioned for the selected shaft direction configuration. Fill quantities are specified per configuration in the installation guide — do not use generic fill values across configurations.
■ Foot-Mount Base
FC20+ cast iron foot-mount base integrated with the housing casting. Four mounting holes for B3 foot mounting. The base orientation is fixed for the selected shaft direction configuration. For shaft-mount (hollow bore) applications, the torque arm boss provides housing restraint.

Core Features & Benefits

■ S-Type Input (Overhead) + Universal W-Body: Overhead Motor in Any Orientation

WPWS provides the S-type (above) input shaft geometry with the WPW universal body’s 5 shaft direction configurations. Overhead motor drive capability combined with universal housing mounting versatility.

■ S-Input Oil Circuit Validated for All 5 Shaft Directions

The WPWS oil channels, fill ports, and seals are validated for S-type (overhead) input shaft orientation across all 5 shaft direction configurations of the universal body.

■ Primary Stage S-Input Bearings — Rated for Overhead Entry Loads

Bearing selection and preload for the S-type input accounts for the specific axial and radial loads generated by the overhead motor coupling position across the full WP torque rating.

■ Full WP Ratio Range 1/5–1/60 in S-Input Orientation

All standard WP ratios are available in the WPWS overhead configuration across all 5 shaft direction configurations.

■ Output Torques to 4,796 Nm in Overhead Motor Configuration

The S-type input orientation does not reduce the WPWS output torque rating. Maximum output torques match the WPWA (same size/ratio) at up to 4,796 Nm at size 250.

■ 5 Shaft Direction Configurations Available With S-Input

All 5 shaft direction configurations (A–E) are available for the WPWS with S-type overhead input.

Industry Applications — WPWS

WP universal speed cast iron worm gearboxes

Overhead Motor Process Drives — Universal Housing

Process plants with overhead motor positions across diverse equipment orientations use the WPWS universal body for standardised overhead motor drives in all installation positions.

Elevated Platform Motor Drives — Universal Standard

Industrial elevated motor platforms serving multiple machine positions in different orientations use the WPWS as their overhead motor universal gearbox standard.

Slow Vessel Drives — Overhead Motor Universal

Mixing vessel drives with overhead motor mounting across different vessel orientations and configurations use the WPWS for overhead motor geometry in the universal body.

Ceiling-Mount Motor Equipment

Facilities where motors are ceiling-mounted above all equipment in multiple installation positions use the WPWS for overhead motor geometry across diverse drive locations.

OEM Overhead Motor Platform — Universal Housing

OEM machine builders with overhead motor requirements across multiple machine variants use the WPWS as their universal S-input gearbox, covering all machine orientations with one product.

Why Choose WPWS — Competitive Comparison

Feature Ever-power WPWS Alternatives
Input Orientation ✓ S-type from above — overhead motor A-type below — standard entry
Universal Housing ✓ 5-direction W-body — all positions Orientation-specific S-type housing
Oil Circuit ✓ Validated for S-overhead + universal body Standard orientation only
Motor Config ✓ Overhead entry — purpose-built Requires adaptor for overhead motor
Spare Parts ✓ One SKU for all overhead orientations Multiple orientation-specific SKUs
Application ✓ Overhead motor multi-orientation drives Fixed orientation overhead drives only

Quality Control & Certifications

Ever-power manufacturing facility

✎ ISO 9001:2000 Certified

Every WPWS is manufactured, assembled, and tested under ISO 9001:2000 quality management. Our factory was among the first in this product category to achieve this certification.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for all WPW-series universal configurations.

✎ Pre-Shipment Testing

Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ Universal Configuration Quality

Each shaft direction configuration (A–E) is verified dimensionally for correct bore position, keyway orientation, and oil channel routing before leaving our production line.

Why Choose Ever-power for WPWS

Ever-power precision machining

★ 20+ Years WPW Universal Series Production
We have been manufacturing WPW-series universal cast iron worm gearboxes for over two decades. Our 5-shaft-direction production process — with orientation-specific quality checks — is a core competency of our manufacturing facility.
★ CNC Precision Machining — All 5 Shaft Directions
Our CNC machining centres maintain the bore position accuracy and keyway orientation tolerances required for consistent inter-part fit across all 5 shaft direction configurations of the WPW universal body.
★ Global Export Experience
We export the WPW series to Australia, Europe, Southeast Asia, the Middle East, and North America. Our export documentation, CE certification, and packing standards are optimised for international procurement.
★ OEM Custom Capability
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. Custom shaft direction combinations and output configurations available for OEM volumes.
★ Technical Application Support
Our application engineers provide WPW gearbox selection, load calculation, shaft direction selection, oil specification, and installation support. Email [email protected] with your application data.
★ WPW Series Complete: From WPW to WPWDKV
The complete WPW universal series covers solid shaft, hollow bore, IEC flange, and extended shaft variants in all output directions — horizontal, vertical up, vertical down, side, and extended. One universal platform for all drive applications.

Customer Reviews & Case Studies

★★★★★

“WPWS on our overhead motor drives across multiple machine orientations in our elevated plant. S-type input is the standard for our motor platform. Universal body means one product covers all drive positions. Consistent quality and reliable delivery across multiple orders.”

Robert Clarke — Elevated Plant Engineering Pty Ltd
Australia 🇦🇺
★★★★★

“WPWS overhead input universal gearbox on our process plant elevated drives. S-input oil circuit validation was important for our process engineers. Universal body covers our diverse drive positions from one specification. Good practical product.”

Jean-Claude Moreau — Installations Industrielles SA
France 🇫🇷
★★★★★

“We standardised on WPWS for all our overhead motor process drives across our multi-configuration plant. S-input universal body is the correct standard for our elevated motor platform. Consistent performance and quality across all our ordered units.”

Akira Tanaka — Process Equipment KK
Japan 🇯🇵
4/5 ★★★★

“WPWS S-input universal on our overhead motor platform drives. Overhead input + universal body covers our multiple drive positions. Good quality and consistent with catalogue data. S-type oil fill instructions for the various shaft direction configurations should be clearly documented.”

Dmitri Volkov — Plant Engineering Ltd
Russia РУ

Frequently Asked Questions — WPWS

▶ Why is a specific WPWS model needed for overhead motor input rather than installing a WPWA with the motor overhead?
The WPWS is not simply a WPWA rotated — it has different bearing preloads, oil channel geometry, and shaft sealing appropriate for S-type (overhead) input. Operating a WPWA in the S-input position would use the bearings and seals at angles they are not rated for, risking premature bearing failure and oil leakage. Always use the correct input-orientation variant for your installation.
▶ Is the WPWS available with IEC motor flange?
Yes — the WPWDS adds D-type IEC motor flange to the WPWS S-type input + universal body. See the WPWDS product entry.
▶ Is the WPWS available with hollow bore output?
Yes — the WPWKS adds K-type hollow bore output to the WPWS S-type input + universal body. See the WPWKS product entry.
▶ What is the correct oil fill for WPWS in S-type overhead input orientation?
Use the WPWS installation guide’s S-orientation fill quantities for your selected shaft direction configuration (A–E). The S-type input has the worm shaft entering from above, which creates different oil submersion depths compared to A-type (below) input. Do not use WPWA oil quantities in a WPWS installation.
▶ Can a vertical motor bracket be used with the WPWS for overhead motor support?
Yes. Vertical motor brackets (VM series) are available as accessories for the WPWS. Specify your motor frame size and the WPWS housing size when ordering. The VM bracket attaches to the WPWS foot-mount holes and provides the motor flange face at the correct overhead position.

Get Your WPWS Quote Today

Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the manufacturing capacity, ISO 9001 quality system, and WPW universal series expertise to deliver the WPWS to your exact specification. Contact our engineering team — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome ✓ Custom configurations available ✓ Global shipping