Tag Archives: china machinery

China high quality Rotary Cutter Gearbox Lawn Spreader Petrol CZPT H30.19zoil Plastic Cover for Lwan Wheel Drive Gear Box Farm Machinery Rotary Cutter High Quanlity Mower Reducers gearbox definition

Product Description

      

Rotary Cutter Gearbox Lawn Spreader Petrol CHINAMFG H30.19zoil Plastic Cover for Lwan Wheel Drive Gear Box Farm Machinery Rotary Cutter High Quanlity Mower Reducers

Our rotary cutters gearboxes are designed for the extremes of real world use. No matter if you’re cutting brush or mowing pastures, HZPT has the rotary cutter gearbox to fit your needs.

We’re professional gearbox for rotary mowers manufacturers and suppliers in China, supplying the best wholesale service. Feel free to buy durable gearbox for rotary mowers made in China here from our factory.
Application of Rotary Cutter Gearbox

A rotary cutter gearbox is a type of gearbox that is used to transmit power from the engine of a rotary cutter to the cutting blades. The gearbox typically consists of a series of gears that are arranged in a way to increase the torque of the engine, which is necessary to turn the heavy cutting blades.

Rotary cutter gearboxes are used in a variety of different types of rotary cutters, including:

  • Brush cutters: Brush cutters are used to clear brush and other vegetation.
  • Weed whackers: Weed whackers are used to trim weeds and grass.
  • Shrub cutters: Shrub cutters are used to trim shrubs and bushes.
  • Tree trimmers: Tree trimmers are used to trim trees.

Rotary cutter gearboxes are an important part of any rotary cutter. They provide the power necessary to turn the cutting blades and keep your property looking its best.

Here are some of the benefits of using a rotary cutter gearbox:

  • Increased torque: A rotary cutter gearbox increases the torque of the engine, which is necessary to turn the heavy cutting blades.
  • Reduced wear and tear: A rotary cutter gearbox helps to reduce wear and tear on the engine and other components of the rotary cutter.
  • Increased efficiency: A rotary cutter gearbox helps to make the rotary cutter more efficient, which can save you time and money.
  • Improved safety: A rotary cutter gearbox can help to improve safety by preventing the engine from stalling when the cutting blades are engaged.

If you are looking for a way to improve the performance and safety of your rotary cutter, consider installing a rotary cutter gearbox.

Here are some additional tips for using a rotary cutter gearbox:

  • Always wear safety glasses when using a rotary cutter.
  • Make sure the rotary cutter is properly sharpened before each use.
  • Do not use a rotary cutter on wet surfaces.
  • Be careful when cutting near trees, power lines, and other objects.
  • Do not overload the rotary cutter.
  • Stop using the rotary cutter if it becomes damaged.

By following these tips, you can help to ensure the safe and effective use of your rotary cutter gearbox.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step:
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

Common Problems and Troubleshooting for Worm Gearboxes

Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:

  • Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
  • Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
  • Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
  • Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
  • Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
  • Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
  • Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
  • Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.

If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China high quality Rotary Cutter Gearbox Lawn Spreader Petrol CZPT H30.19zoil Plastic Cover for Lwan Wheel Drive Gear Box Farm Machinery Rotary Cutter High Quanlity Mower Reducers   gearbox definition		China high quality Rotary Cutter Gearbox Lawn Spreader Petrol CZPT H30.19zoil Plastic Cover for Lwan Wheel Drive Gear Box Farm Machinery Rotary Cutter High Quanlity Mower Reducers   gearbox definition
editor by CX 2024-04-08

China Best Sales Nmrv050 Power Transmission for Industry Machinery Worm Gearbox gearbox design

Product Description

Characteristics:
NMRV/NRV Series Worm and Gear Motor
NMRV Series High Quality Worm Gear Motor contains worm gear reducer and motor(Including 3 phrese AC motor,single AC motor,DC servo motor and DC PM motor).The square aluminum gearbox is manufactured based on GB157188 cylindrical gear parameter.During the process, many advanced technologies are adopted.So it has compact structure, good appearance and excellent heatsink when runing.
This series motor has the following characteristics:smooth running, low noise, large transmission ratio and strange loadcapacity and it may match with different kinds of motors for realizing speed adjustment.
Working principle
High quality ac 230v hollow shaft worm gear motor is used to transfer rotation and torque from motor to working machine,the function is to decrease speed by gears and increase torque
Design characteristics
1:Use low-carbon Aluminium Alloy cementation processing completely.
2:High precision on gear and gear shaft.
3:Small volume with big torque.
 
Model & Mark :NMRV 050-20 E F1 AZ B3
 
 

NMRV NMRV means hole input with flange NRV means shaft input without flange
050 Distance between the centers of worm and worm gear
20 Speed ratio of worm gear speed reducer
E “E” means double extension worm shaft, no mark means single extension worm shaft
F1 “F” means output flange, “FL” means high output flange,no mark means output without flange
AZ “AZ”means bidirectional output shaft, “GZ”means unilateral output shaft and no mark means hole output
B3 Installation position code

Motor power  Model speed ratio output speed output toruqe
0.12kw 1400rpm NMRV050 40 35rpm 21.9N.M
NMRV050 50 28rpm 25.8N.M
NMRV050 60 24rpm 29.0N.M
NMRV050 80 18rpm 34.7N.M
NMRV050 100 14rpm 40.1N.M
0.18kw 1400rpm NMRV050 40 35rpm 32.0N.M
NMRV050 50 28rpm 38.0N.M
NMRV050 60 24rpm 34.0N.M
NMRV050 80 18rpm 53.0N.M
NMRV050 100 14rpm 55.0N.M
0.25kw 1400rpm NMRV050 5 280rpm  6.0N.M
NMRV050 7.5 186rpm 11.0N.M
NMRV050 10 140rpm 14.0N.M
NMRV050 15 94rpm 21.0N.M
NMRV050 20 70rpm 26.0N.M
NMRV050 25 56rpm 32.0N.M
NMRV050 30 47rpm 36.0N.M
NMRV050 40 35rpm 45.0N.M
NMRV050 50 28rpm 53.0N.M
NMRV050 60 24rpm 60.0N.M
NMRV050 80 18rpm 65.0N.M
0.37kw 1400rpm NMRV050 5 280rpm  9.0N.M
NMRV050 7.5 186rpm 16.0N.M
NMRV050 10 140rpm 21.0N.M
NMRV050 15 94rpm 31.0N.M
NMRV050 20 70rpm 39.0N.M
NMRV050 25 56rpm 47.0N.M
NMRV050 30 47rpm 54.0N.M
NMRV050 40 35rpm 66.0N.M
NMRV050 50 28rpm 73.0N.M
0.55kw 1400rpm NMRV050 5 280rpm 13.0N.M
NMRV050 7.5 186rpm 25.0N.M
NMRV050 10 140rpm 32.0N.M
NMRV050 15 94rpm 46.0N.M
NMRV050 20 70rpm 59.0N.M
0.75kw 1400rpm NMRV050 7.5 186rpm 34.0N.M
NMRV050 10 140rpm 44.0N.M
NMRV050 15 94rpm 63.0N.M

 
Notice for ordering:
1) when ordering,please refer to the details of the products and tell us the exact type your need according to your requirements,like input speed,output torque,configuration,installation,etc:the installation position of the products in the order should accord with your actual needs,otherwise, it will result in oil leakage, which will impact the serving life of the products negatively.if there is special requirement to the installation position,please stress it and inform us.

2) to attain the excellent state of the variators, the common working speed should be chosen in the middle position,instead,it ismot appropriate to choose in the positions of min,or max.speed

3) if your requirements of worm gearbox or speed variator are different from shte standard products as in the catalogue,like:some portion that should be customized or mounted with special motors,please inform us in advance

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industry
Hardness: Hardened
Type: Worm and Wormwheel
Rated Power: 0.75kw
Input Speed: 1400rpm
Speed Ratio: 20
Customization:
Available

|

Customized Request

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

Worm Gearboxes in Conveyor Systems: Benefits and Considerations

Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

  • Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
  • High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
  • Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
  • Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
  • Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

  • Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
  • Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
  • Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
  • Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.

worm gearbox

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China Best Sales Nmrv050 Power Transmission for Industry Machinery Worm Gearbox   gearbox design		China Best Sales Nmrv050 Power Transmission for Industry Machinery Worm Gearbox   gearbox design
editor by CX 2024-04-04

China Custom Speed Gearbox Transmission Used in Construction Machinery Worm Gear Reduction 040 Gearbox Aluminium with Input Flange Roller Press Planetary Cycloidal Industry manufacturer

Product Description

Speed Gearbox Transmission Used in Construction Machinery Worm Gear Reduction 040 Gearbox Aluminium with Input Flange Roller Press Planetary Cycloidal Industry

Application of Speed Gearbox

A speed gearbox is a type of mechanical device that is used to change the speed and torque of a rotating power source. Speed gearboxes have a wide range of applications in various industries, including automotive, aerospace, construction, and manufacturing.

Here are some of the applications of speed gearboxes:

  • Automotive: Speed gearboxes are used in automobiles to transfer power from the engine to the wheels. They are also used in electric vehicles to control the speed of the electric motor.
  • Aerospace: Speed gearboxes are used in aircraft to control the speed of the propellers or fans. They are also used in spacecraft to control the speed of the rocket engines.
  • Construction: Speed gearboxes are used in construction equipment such as excavators, cranes, and loaders to control the speed and torque of the machinery.
  • Manufacturing: Speed gearboxes are used in manufacturing equipment such as conveyors, pumps, and turbines to control the speed and torque of the equipment.

Speed gearboxes are an essential part of many machines and devices. They help to ensure that the rotating shafts operate smoothly and efficiently.

Here are some of the advantages of using speed gearboxes:

  • Increased speed: Speed gearboxes can be used to increase the speed of a rotating power source. This can be useful in applications where the speed of the power source is not sufficient for the application.
  • Increased torque: Speed gearboxes can be used to increase the torque of a rotating power source. This can be useful in applications where the torque of the power source is not sufficient for the application.
  • Reduced noise: Speed gearboxes can be used to reduce the noise of a rotating power source. This can be useful in applications where noise is a concern.
  • Increased efficiency: Speed gearboxes can be used to increase the efficiency of a rotating power source. This can save energy costs.

Here are some of the disadvantages of using speed gearboxes:

  • Cost: Speed gearboxes can be more expensive than other types of mechanical devices.
  • Maintenance: Speed gearboxes require periodic maintenance, such as lubrication and inspection.
  • Failure: Speed gearboxes can fail, which can lead to downtime and repairs.

Overall, speed gearboxes are a versatile and reliable type of mechanical device that can be used in a wide variety of applications. They offer a number of advantages over other types of mechanical devices, but they also have some disadvantages. The best type of speed gearbox for a particular application will depend on the specific requirements of that application.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

How to Install and Align a Worm Reducer Properly

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:

  1. Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
  2. Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
  3. Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
  4. Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
  5. Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
  6. Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
  7. Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
  8. Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
  9. Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

worm gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

worm gearbox

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

  • Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
  • Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
  • Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
  • Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
  • Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
  • Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
  • Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
  • Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
  • Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
  • Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China Custom Speed Gearbox Transmission Used in Construction Machinery Worm Gear Reduction 040 Gearbox Aluminium with Input Flange Roller Press Planetary Cycloidal Industry   manufacturer China Custom Speed Gearbox Transmission Used in Construction Machinery Worm Gear Reduction 040 Gearbox Aluminium with Input Flange Roller Press Planetary Cycloidal Industry   manufacturer
editor by CX 2024-03-02

China Professional Post Hole Digger Gearbox for Agricultural Machinery double stage worm gearbox

Product Description

 

This gearbox is a 75 horsepower, right angle gearbox used on many post hole digger attachments. This gearbox is a direct replacement for a number of manufacturers. Just check the measurements on yours to make sure it’s a direct fit.

– 75 HP Rating

– Includes Guards

– 31 Ratio

– 1-14 Round Input Shaft w 38 mounting hole

– 2 Round Output Shaft with dual 12 holes for mounting augers

– 78 Mounting Pin, 7-12 Long

– Mounting ears 5-38 inside & 6-58 outside to outside. 

– Durable black paint

– 75 lbs

– SHIPPED WITHOUT OIL ( 80W-90 Gear Oil)

 

Related Products
     
Our Company
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system. 
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology. 
Our Group is willing to work with you hand in hand and create brilliance together! 
Material available
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
Surface treatment
Blacking, galvanization, chroming, electrophoresis, color painting, …

 

Heat treatment
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
 
Certifications
FAQ:

Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

Packing & Delivery
Services
Also I would like to take this opportunity to give a brief introduction of our CZPT company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support. 

Some of our customer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, CZPT , Brevini
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU 
USA: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
……

-Ø Our Company with over 12 year’s history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
……

You also can check our website to know for more details, if you need our products catalogue, please contact with us.

 

Application: Agricultural Machinery
Layout: Bevel
Hardness: Soft Tooth Surface
Installation: Vertical Type
Step: Stepless
Type: Bevel

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
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China Aluminium Casing Gearbox for Agriculture Machinery aluminum worm gearbox

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Customization:
Available

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