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WPWDKA Universal Speed Cast Iron Worm Gearbox
The most comprehensively specified A-type-input drive in the universal series — combining IEC direct motor connection (no input coupling), hollow bore shaft-mount output (no output coupling), and universal housing (all installation orientations) — is the WPWDKA Universal Speed Cast Iron Worm Gearbox. With D-type IEC motor flange in the A-type (below) input position, K-type hollow bore output, D-split housing for field service, and the WPW universal body, the WPWDKA delivers zero-coupling motorised shaft-mount performance in any installation orientation.
Technical Specifications — WPWDKA
Key Parameters
| Parameter | Specification |
|---|---|
| Series | Universal Speed (WPWD+K+A) |
| Housing | D-type split cast iron |
| Input | IEC motor flange (D-type), A-type (below) |
| Output | Hollow bore (K-type) |
| Ratio | 1/5–1/60 |
| Size Range | 40–250 mm |
| Mounting | Foot-mount, D-split, IEC A-flange, K hollow output |
| Housing Material | FC20+ grey cast iron (GG20) |
| Worm Wheel | Tin-bronze alloy ZCuSn10Pb1 |
| Worm Shaft | 20CrMnTi carburised & hardened, 55–60 HRC |
| Lubrication | N150–N220 (–30°C–40°C); N220–N320 (40°C–65°C) |
| Max Oil Temp | 95°C continuous |
| Weight Range | 7–481 kg |
| Key Feature | WPWDKA: universal body + D-IEC flange (below) + K hollow bore — zero-coupling motorised shaft-mount in universal housing |
Size & Performance Data
| Size (mm) | Ratio | Input Power (kW) | Output Torque (Nm) | A (mm) | AA (mm) | AB (mm) | BB (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| 40 | 1/5–1/60 | 0.06–0.78 | 2.2–26.5 | 133 | 53 | 40 | 62 | 7 |
| 50 | 1/5–1/60 | 0.10–1.33 | 4.5–54.0 | 148 | 57 | 44 | 70 | 10 |
| 63 | 1/5–1/60 | 0.19–2.25 | 8.5–104 | 171 | 67 | 51 | 82 | 16 |
| 75 | 1/5–1/60 | 0.32–3.75 | 14.5–175 | 191 | 75 | 57 | 91 | 23 |
| 90 | 1/5–1/60 | 0.62–6.98 | 28–316 | 224 | 89 | 67 | 107 | 38 |
| 110 | 1/5–1/60 | 1.18–11.9 | 53–540 | 260 | 103 | 78 | 123 | 62 |
| 130 | 1/5–1/60 | 2.02–19.7 | 91–891 | 290 | 115 | 87 | 136 | 89 |
| 150 | 1/5–1/60 | 3.07–28.8 | 139–1304 | 329 | 131 | 100 | 155 | 128 |
| 175 | 1/5–1/60 | 5.13–45.9 | 232–2074 | 377 | 151 | 115 | 177 | 191 |
| 200 | 1/5–1/60 | 8.02–66.2 | 363–2993 | 424 | 170 | 130 | 199 | 267 |
| 250 | 1/5–1/60 | 14.0–106 | 633–4796 | 517 | 208 | 159 | 243 | 481 |
Universal W-Body Structure
The WPW-series universal housing is manufactured as a single FC20+ grey cast iron casting with bore positions, keyway orientations, and oil channels configured for the selected shaft direction. All 5 shaft direction configurations (A/B/C/D/E) use the same casting geometry with specific machining per configuration.
Hardened 20CrMnTi steel worm shaft with case-hardened tooth flanks (55–60 HRC). The worm shaft and its bearings are selected for the specific input orientation of the model — A-type (below), S-type (overhead), or bilateral — ensuring rated bearing life in the correct load direction.
Tin-bronze ZCuSn10Pb1 alloy worm wheel machined to mesh precisely with the hardened worm shaft. The bronze material provides excellent anti-seizure properties and wear-in characteristics for the worm gear mesh.
Output shaft in quenched-and-tempered steel with double-lip oil seals rated for the specific output orientation (horizontal, vertical upward O-type, vertical downward X-type, side T-type, or extended V-type). Seal selection matches the hydrostatic pressure requirements of the installed orientation.
Single-stage oil bath lubrication. Oil fill port, oil gauge, vent plug, and drain plug are positioned for the selected shaft direction configuration. Fill quantities are specified per configuration in the installation guide — do not use generic fill values across configurations.
FC20+ cast iron foot-mount base integrated with the housing casting. Four mounting holes for B3 foot mounting. The base orientation is fixed for the selected shaft direction configuration. For shaft-mount (hollow bore) applications, the torque arm boss provides housing restraint.
Core Features & Benefits
■ D-IEC Flange (A-Input) + K Hollow Bore + Universal W-Body: Complete A-Input Zero-Coupling Drive
The WPWDKA combines all three features for the A-type-input application: D-IEC motor flange (below), K hollow bore output, WPW universal body. Zero couplings both sides. All orientations. One product.
■ D-Split Housing: In-Situ Service Across All Orientations
D-split cover removes without disturbing motor or driven shaft in all 5 shaft direction configurations. In-situ serviceability for the zero-coupling A-input drive system.
■ IEC Motor Compatibility: Full Frame Range
Accepts IEC frames M8 (0.06 kW, size 40) to M16 (14+ kW, size 250). All motor sizes for A-type-input industrial drives are covered.
■ K Hollow Bore + A-Input Oil Circuit: Validated Combination
The WPWDKA oil circuit is validated for the A-type (below) input shaft orientation with K hollow bore output across all 5 shaft direction configurations.
■ 5 Shaft Direction Configurations With Full Feature Set
All 5 shaft direction configurations (A–E) available with D+K+A-input features — full universal orientation coverage with maximum feature integration.
■ CE + ISO 9001:2000 for Full WPWDKA Configuration
Complete certification covers the D+K+A-input+universal configuration across all sizes and shaft direction configurations.
Industry Applications — WPWDKA
⚙ Universal Zero-Coupling Motorised Shaft-Mount Drives
Applications requiring IEC direct motor, hollow bore shaft-mount, and universal installation orientation support from one unit find the WPWDKA satisfying the complete specification.
⚒ OEM Maximum Integration A-Input Platform
OEM machine builders targeting minimum BOM component count for A-type-input shaft-mount drives in multiple orientations specify the WPWDKA — IEC flange + hollow bore + universal body in one unit.
⚔ Process Equipment — A-Input Motorised Shaft Drives
Process equipment with A-type input motorised shaft-mount drives across multiple installation orientations use the WPWDKA as their single integrated drive specification.
⚊ Food Processing — Hygienic A-Input Motorised Shaft
Food processing equipment requiring zero coupling hardware (hygienic design) with A-type input and shaft-mount output in the universal housing uses the WPWDKA.
☷ Maximum BOM Simplification — A-Input Fleet
Industrial maintenance teams standardising motorised shaft-mount drives across mixed-orientation A-input equipment specify the WPWDKA for maximum simplification with minimum SKUs.
Why Choose WPWDKA — Competitive Comparison
| Feature | Ever-power WPWDKA | Alternatives |
|---|---|---|
| Input Coupling | ✓ D-IEC flange (A-input) — none required | Coupling + adaptor required |
| Output Coupling | ✓ K hollow bore — none required | Solid shaft + coupling needed |
| Orientation | ✓ Universal 5-direction — all positions | Orientation-specific housing |
| Total Couplings | ✓ Zero — both sides | Minimum 1 coupling |
| Housing Maintenance | ✓ D-split in situ | Full teardown required |
| BOM Components | ✓ 1 unit for all orientations + features | Multiple components required |
Quality Control & Certifications
✎ ISO 9001:2000 Certified
Every WPWDKA is manufactured, assembled, and tested under ISO 9001:2000 quality management. Our factory was among the first in this product category to achieve this certification.
✎ CE Marking
Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for all WPW-series universal configurations.
✎ Pre-Shipment Testing
Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.
✎ Universal Configuration Quality
Each shaft direction configuration (A–E) is verified dimensionally for correct bore position, keyway orientation, and oil channel routing before leaving our production line.
Why Choose Ever-power for WPWDKA
We have been manufacturing WPW-series universal cast iron worm gearboxes for over two decades. Our 5-shaft-direction production process — with orientation-specific quality checks — is a core competency of our manufacturing facility.
Our CNC machining centres maintain the bore position accuracy and keyway orientation tolerances required for consistent inter-part fit across all 5 shaft direction configurations of the WPW universal body.
We export the WPW series to Australia, Europe, Southeast Asia, the Middle East, and North America. Our export documentation, CE certification, and packing standards are optimised for international procurement.
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. Custom shaft direction combinations and output configurations available for OEM volumes.
Our application engineers provide WPW gearbox selection, load calculation, shaft direction selection, oil specification, and installation support. Email [email protected] with your application data.
The complete WPW universal series covers solid shaft, hollow bore, IEC flange, and extended shaft variants in all output directions — horizontal, vertical up, vertical down, side, and extended. One universal platform for all drive applications.
Customer Reviews & Case Studies
“WPWDKA is our standard for all A-type-input motorised shaft-mount drives. IEC motor bolt-on, hollow bore shaft connection, universal body for all machine orientations. D-split housing for in-situ maintenance. The most integrated A-input drive unit in the standard catalogue.”
Australia 🇦🇺
“WPWDKA on our process equipment range. All three features — IEC flange, hollow bore, universal body — were specified requirements. The combination in one standard catalogue unit simplified our procurement and validation process significantly.”
Sweden 🇸🇪
“WPWDKA on our mixer drives. Triple feature combination replaced three separate components. Cast iron durability in our chemical environment is excellent. Significant maintenance cost reduction versus our previous multi-component arrangement.”
Bangladesh 🇧🇩
“WPWDKA motorised hollow bore universal A-input on our production equipment. Three features in one unit covers our multi-orientation machine range. Quality consistent across orders. Good engineering product for demanding OEM shaft-mount applications.”
China 🇨🇳
Frequently Asked Questions — WPWDKA
Get Your WPWDKA Quote Today
Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the manufacturing capacity, ISO 9001 quality system, and WPW universal series expertise to deliver the WPWDKA to your exact specification. Contact our engineering team — we respond within 24 hours.
✓ OEM & Distributor partnerships welcome ✓ Custom configurations available ✓ Global shipping
