Description
WPS Cast Iron Worm Gearbox — Product Overview
Overhead motor mounting — where the motor sits above the gearbox with its shaft pointing downward — is one of the most space-efficient drive configurations for conveyors, mixers, and processing equipment with restricted floor space. However, it demands a gearbox engineered specifically for top-entry input: correct oil distribution for the S-type shaft orientation, verified bearing arrangements for upward input shaft loads, and dimensional compatibility with overhead motor mounting brackets. The WPS Single Speed Cast Iron Worm Gearbox is purpose-built for exactly this configuration, with the S-type input shaft entering from above, delivering the same 17–2,371 Nm output torque range as the WPA in a drive layout that recovers valuable floor space in factories, packaging halls, and processing plants.
Technical Specifications — WPS

Key Parameters
| Parameter | Specification |
|---|---|
| Series | Single Speed |
| Housing Structure | Solid integral cast iron |
| Input Configuration | Solid shaft (above) |
| Output Configuration | Solid shaft (horizontal) |
| Reduction Ratio | 1/5–1/60 |
| Centre Distance Size | 40–250 mm |
| Mounting | Foot-mount (S-type: input shaft from above) |
| Housing Material | FC20+ grey cast iron (GG20) |
| Worm Wheel Material | Tin-bronze alloy (ZCuSn10Pb1) |
| Worm Shaft Material | 20CrMnTi case-hardened steel, 55–60 HRC surface |
| Lubrication | N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C) |
| Max Oil Temperature | 95°C continuous |
| Weight Range | 4–360 kg |
| Special Feature | S-type: input shaft enters from top — ideal for vertical motor mounting |
Size & Performance Data
| Size | Ratio | Input Power (kW) | Output Torque (Nm) | A (mm) | AB (mm) | B (mm) | BB (mm) | Oil (L) |
|---|---|---|---|---|---|---|---|---|
| 40 | 1/5–1/60 | 0.48–0.12 | 17–26 | 143 | 87 | 114 | 74 | 0.30 |
| 50 | 1/5–1/60 | 0.80–0.20 | 28–43 | 175 | 108 | 150 | 97 | 0.45 |
| 60 | 1/5–1/60 | 1.25–0.32 | 45–70 | 198 | 120 | 168 | 112 | 0.55 |
| 70 | 1/5–1/60 | 1.95–0.52 | 70–113 | 231 | 140 | 194 | 131 | 0.80 |
| 80 | 1/5–1/60 | 2.65–0.75 | 95–163 | 261 | 160 | 214 | 142 | 1.10 |
| 100 | 1/5–1/60 | 4.45–1.00 | 170–229 | 322 | 190 | 254 | 169 | 2.90 |
| 120 | 1/5–1/60 | 6.15–1.50 | 242–355 | 371 | 219 | 282 | 190 | 4.40 |
| 135 | 1/5–1/60 | 11.25–2.30 | 460–562 | 422 | 249 | 317 | 210 | 6.20 |
| 155 | 1/5–1/60 | 14.50–3.00 | 655–791 | 497 | 295 | 382 | 252 | 6.50 |
| 175 | 1/5–1/60 | 21.50–4.07 | 823–1078 | 534 | 314 | 388 | 255 | 8.00 |
| 200 | 1/5–1/60 | 22.60–5.58 | 1280–1449 | 580 | 342 | 456 | 319 | 9.30 |
| 250 | 1/5–1/60 | 33.20–8.62 | 1881–2371 | 703 | 420 | 552 | 385 | 18.0 |
Product Structure

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.
Core Features & Benefits
■ S-Type Input: Shaft Enters From Above — Purpose-Built Geometry
The WPS worm shaft geometry is engineered for upward input entry, with bearing preloads and oil channels configured for S-orientation. This is not a field-modified WPA — it is a purpose-designed input configuration with fully optimised internals.
■ Vertical Motor Mounting Bracket Compatibility
The WPS housing geometry accommodates standard vertical motor mounting brackets without custom fabrication, giving machine designers a turn-key overhead drive solution from standard catalogue components.
■ Identical FC20+ Housing — Same Ruggedness as WPA
The S-type input modification does not alter the housing material grade or wall thickness. All WPS units retain the full FC20+ cast iron mechanical specification, providing identical impact resistance and thermal performance.
■ Oil Lubrication Verified for S-Orientation
The internal oil distribution channels are specifically validated for the S-input orientation. Oil fill levels are adjusted to compensate for the different worm submersion depth in this configuration.
■ Bilateral Input Shaft — Left or Right Motor Connection
Even in the S-type orientation, the input shaft exits from both sides, allowing the motor to connect from the left or right of the gearbox without affecting the overhead shaft entry direction.
■ Full Ratio Range 1/5–1/60 Maintained
All 9 standard ratios (1/5, 1/10, 1/15, 1/20, 1/25, 1/30, 1/40, 1/50, 1/60) are available in the WPS, giving designers the same selection flexibility as the horizontal-input WPA.
Industry Applications — WPS

⚔ Overhead Drive Conveyors
Conveyors where the motor must mount above the gearbox — particularly common in food processing facilities with strict hygienic zone layouts — use the WPS to position the motor overhead while keeping the conveyor drive at floor level.
⚛ Space-Constrained Packaging Halls
In packaging production halls where floor space is premium, the WPS overhead motor configuration reduces the total drive footprint by positioning the motor above rather than beside the gearbox.
☵ Chemical Reactor Drives
Chemical plant stirrer drives often require the motor to mount above the vessel for safety and maintenance access reasons. The WPS directly supports this geometry with its S-type upward input shaft.
⚒ Beverage & Food Processing Equipment
Food and beverage equipment frequently uses overhead motor drives to keep the floor area clean and facilitate washdown. The WPS input-from-above design fits this standard equipment layout.
⚊ Mining Screen Drives
Vibrating screens and conveyor feeders in mining often have overhead motors to avoid the drive assembly from collecting ore debris. The WPS serves this application with the appropriate shaft entry geometry.
Why Choose WPS — Competitive Comparison
| Feature | Ever-power WPS | Alternative Options |
|---|---|---|
| Input Shaft Orientation | ✓ S-type: shaft from above | A-type: shaft from below (WPA) |
| Overhead Motor Compatibility | ✓ Direct — purpose built | Requires adaptor bracket |
| Floor Space Usage | ✓ Reduced — motor overhead | Standard — motor alongside |
| Oil Circuit | ✓ Tuned for S-orientation submersion | Standard A-type oil channels |
| Bearing Preload | ✓ Calibrated for upward input load | Standard horizontal load |
| Application Suitability | ✓ Overhead/vertical motor installations | Horizontal motor installations |
Quality Control & Certifications

✎ ISO 9001:2000 Certified
We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPS is manufactured, assembled, and tested under this quality framework.
✎ CE Marking
Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.
✎ Pre-Shipment Testing
Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.
✎ FC20+ Material Certification
Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.
Why Choose Ever-power for Your WPS Worm Gearbox

We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPS we produce.
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.
Customer Reviews & Case Studies
“Our packaging line redesign required overhead motors for hygienic floor access. The WPS was the only cast iron gearbox we found purpose-built for this configuration. After 12 months of washdown operation, the cast iron housings remain in perfect condition.”
Australia 🇦🇺
“We replaced improvised adaptor-bracket solutions with WPS gearboxes on our cheese processing line. Purpose-built for overhead motor mounting means proper bearing load angles and oil distribution — far better longevity than our modified horizontal units.”
France 🇫🇷
“The WPS input geometry is exactly what our sterile mixing vessel drive design required. Motor above, gearbox at the vessel head, agitator shaft below — a clean vertical drive train with no field modifications. Excellent precision and consistency across our 40-unit order.”
China 🇨🇳
“WPS-80 units on our overhead conveyor drives. The compact overhead configuration freed up 300mm of floor width in our factory extension — significant when building space costs what it does. Reliable operation for 18 months of continuous two-shift production.”
Denmark 🇩🇰
Frequently Asked Questions — WPS
Get Your WPS Quote Today
Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.
✓ OEM & Distributor partnerships welcome ✓ Custom specifications available ✓ Global shipping


