WPWEKO Double Speed Cast Iron Worm Gearbox — WP Series

Ultra-slow vertical hollow bore shaft drives — applications where the driven shaft passes through the hollow bore output in the vertical direction at extreme reduction ratios on a universal platform — represent the highest-demand slow drive specification. Solid integral cast iron, dual-stage, WPW universal body, ratio 1/200–1/900, sizes 40–250 combinedmm. Universal W-body + K hollow vertical output + double-stage — hollow bore vertical shaft extreme ratio. ISO 9001:2000, CE certified.

Description



WPWEKO Double Speed Cast Iron Worm Gearbox

Ultra-slow vertical hollow bore shaft drives — applications where the driven shaft passes through the hollow bore output in the vertical direction at extreme reduction ratios on a universal platform — represent the highest-demand slow drive specification. The WPWEKO Double Speed Cast Iron Worm Gearbox delivers this: WPW-series universal body, K-type hollow bore output in the vertical (O-type upward) orientation, and double-stage worm reduction (1/200–1/900). The unique solution for vertical shaft-through hollow bore agitator drives at extreme ratios on a universal platform.

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WPWEKO double speed cast iron worm gearbox

Technical Specifications — WPWEKO

WPWEKO double speed worm gearbox dimension drawing

Key Parameters

Parameter Specification
Series Double Speed WPWE+K+O
Housing Solid integral cast iron, dual-stage, WPW universal body
Input Solid shaft (bilateral)
Output Hollow bore (K-type), vertical upward
Ratio 1/200–1/900
Size Range 40–250 combined mm
Mounting Foot-mount, K hollow vertical output, universal body
Housing Material FC20+ grey cast iron, dual-chamber
Worm Wheels Matched pair tin-bronze ZCuSn10Pb1, both stages
Worm Shafts 20CrMnTi case-hardened, 55–60 HRC, both stages
Lubrication N220–N320 (–30°C–40°C); N320–N460 (40°C–65°C), both chambers
Max Oil Temp 95°C continuous
Weight Range 19.5–476 kg
Key Feature Universal W-body + K hollow vertical output + double-stage — hollow bore vertical shaft extreme ratio

Size & Performance Data

Size Combo Ratio Input (kW) Output Torque (Nm) A (mm) AA (mm) AB (mm) BB (mm) Weight (kg)
40–70 1/200 0.48 250 286 195 153 131 20
50–80 1/300 0.65 350 297 197 144 142 27
60–100 1/400 0.95 500 363 231 175 169 44
70–120 1/500 1.64 840 408 256 193 190 73
80–135 1/600 2.5 1400 471 298 226 210 101
100–155 1/800 3.69 2100 555 354 269 252 144
120–175 1/900 5.09 3050 568 379 287 255 201
135–200 7.22 3950 662 425 318 319 293
155–250 11.71 6050 795 510 380 385 462

Double-Stage Product Structure

WPWEKO double speed worm gearbox internal structure

The WPE double-stage housing contains two complete worm gear stages in one precision-machined cast iron body, with two independent oil chambers:

■ Primary Stage (Input Side)
First worm shaft and bronze wheel — receives motor power, produces first reduction. Higher-speed, lower-torque stage optimised for input speed operating conditions.
■ Intermediate Shaft
Connects primary stage output to secondary stage input. Precision-machined, supported by C3-clearance bearings, transmits intermediate torque and speed between the two stages.
■ Secondary Stage (Output Side)
Second worm shaft and bronze wheel — lower speed, higher torque. Matched-pair manufacturing with primary stage ensures consistent inter-stage noise and efficiency throughout service life.
■ Dual Independent Oil Chambers
Two oil chambers — one per stage — each filled and monitored separately. Independent optimisation of lubrication viscosity and fill level per stage is a key advantage over two-gearbox cascade arrangements.
■ Air Vents & Oil Gauges (×2)
Two air vents and two oil gauges — one per chamber — provide independent pressure management and oil level monitoring for each stage throughout operation.
■ FC20+ Dual-Chamber Housing
Single FC20+ cast iron casting forms both chambers with no gaskets between them. Monolithic rigidity prevents inter-chamber flex that could misalign intermediate shaft bearings.

Core Features & Benefits

■ Universal Body + K Hollow Output (Vertical O-Type) + Double-Stage: Unique Hollow Bore Vertical Platform

The WPWEKO is a unique combination in the WP series: K-type hollow bore output in the vertical upward (O-type) orientation, on a universal WPW body, with double-stage worm reduction. This combination is not available in orientation-specific WPE variants.

■ K Hollow Bore in Vertical Direction — Shaft Passes Through Vertically

The WPWEKO hollow output bore is oriented vertically upward. The driven shaft inserts from below, passes through the bore, and is secured by keyway — the hollow-shaft vertical agitator configuration.

■ O-Rated Vertical Output Bearings for Hollow Bore Configuration

The WPWEKO output shaft bearing arrangement is rated for the axial loads created by the hanging weight of the driven shaft assembly below the hollow bore in the vertical upward orientation.

■ Full Double-Stage Torque Through Vertical Hollow Bore

WPWEKO K-type hollow bore output is rated for full double-stage output torques — up to 6,050 Nm — in the vertical orientation. The hollow bore transmits the full rated torque via the keyway connection.

■ Universal W-Body — 5 Input Orientations for Vertical Output

The WPW-series universal body provides 5 input shaft direction configurations even with vertical O-type output — allowing the motor/input shaft to be positioned in the most practical direction for each specific installation.

■ Torque Arm Boss Compatible with All Shaft-Mount Applications

For any WPWEKO shaft-mount application where additional housing restraint beyond the foot-mount is needed, the WPW-series torque arm boss provides the anchor point across all 5 shaft direction configurations.

Industry Applications — WPWEKO

WP double speed cast iron worm gearboxes

Hollow Shaft Top-Entry Ultra-Slow Agitators

Vertical agitators where the agitator shaft passes through the hollow output bore at very slow rotation (1–5 RPM) represent the WPWEKO’s primary application — combining vertical output direction, hollow bore shaft-through, and double-stage extreme ratio.

Universal Platform Hollow Bore Vertical Drives

Process equipment platforms requiring hollow bore vertical output drives across multiple installation orientations use the WPWEKO’s universal W-body to cover all configurations with one product.

Chemical Vessel Hollow Shaft Agitators — Universal Fleet

Chemical vessels with hollow shaft agitator connections and top-entry vertical drives across a diversified vessel fleet use the WPWEKO for platform standardisation.

Precision Slow Vertical Positioning — Hollow Through-Shaft

Precision positioning equipment requiring very slow vertical rotation with a hollow bore output for a central positioning shaft uses the WPWEKO’s combination of extreme ratio and hollow vertical output.

Bioprocess & Pharmaceutical Hollow Shaft Bioreactors

Bioreactors with hollow shaft agitators at slow rotation (1–3 RPM) in various installation orientations use the WPWEKO for hollow bore vertical output and universal installation support.

Why Choose WPWEKO — Competitive Comparison

Feature Ever-power WPWEKO Alternatives
Hollow Bore + Vertical Output ✓ Combined in one unit — universal body Requires two separate stages to achieve
Shaft Direction ✓ Shaft inserts vertically through bore Horizontal shaft + adaptor stages
Ratio Range ✓ 1/200–1/900 double-stage 1/5–1/60 single stage hollow vertical
Universal Orientation ✓ W-body — 5 input configurations Orientation-specific
Agitator Connection ✓ Shaft through bore — no coupling Coupling required
Unique Capability ✓ K+O+double-stage in universal body Multiple components required

Quality Control & Certifications

Ever-power cast iron worm gearbox manufacturing facility

✎ ISO 9001:2000 Certified

Every WPWEKO is manufactured, assembled, and tested under the ISO 9001:2000 quality management framework. We were among the first in our industry category to achieve this certification.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment including double-stage worm gearboxes.

✎ Pre-Shipment Testing (Every Unit)

Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation, both chambers), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ Matched-Pair Manufacturing

Both worm wheel sets for each double-stage unit are manufactured in the same production batch, ensuring tooth profile consistency between primary and secondary stages. This matched-pair quality assurance is unique to our double-stage production process.

Why Choose Ever-power for WPWEKO

Ever-power precision machining production equipment

★ 20+ Years Double-Stage Manufacturing
We have been producing WPE series double-stage cast iron worm gearboxes for over two decades. Our matched-pair production methodology and dual-chamber quality assurance are the result of accumulated process expertise.
★ World-Class CNC Equipment
Our CNC gear grinding centres, hobbing machines, and coordinate measuring machines — sourced from the USA, Japan, Germany, and Italy — produce the precision tooth profiles required for consistent double-stage inter-stage performance.
★ Global Export Experience
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, CE certification, and packing standards are optimised for international supply chains including pharmaceutical and food industry procurement.
★ OEM Custom Capability
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. We support custom double-stage specifications from concept to production release.
★ Technical Application Support
Our application engineers provide double-stage gearbox selection, torque calculation, oil selection guidance, and installation support. Email [email protected] with your application data for a same-day selection recommendation.
★ Broad Industry Coverage
WPE double-stage gearboxes serve pharmaceutical, chemical, food processing, cement, mining, paper, wastewater treatment, and general industrial sectors across global markets.

Customer Reviews & Case Studies

★★★★★

“WPWEKO on our hollow shaft bioreactor agitators. Hollow bore oriented vertically upward allows the agitator shaft to pass completely through the gearbox — our design requirement for the hollow shaft aeration system. At 2 RPM from the double-stage, agitation is precisely controlled. Excellent and unique product.”

Rachel Morgan — Bioprocess Engineering Solutions Pty
Australia 🇦🇺

★★★★★

“WPWEKO for our research bioreactor hollow shaft agitator drives. Vertical hollow bore output at 1/500 ratio is exactly our bioprocess requirement. Universal body handles our diverse bioreactor orientations. This combination was previously achievable only with custom-engineered drives — now it is a standard catalogue product.”

Prof. Elena Marchetti — Ingegneria dei Processi Biologici
Italy 🇮🇹

★★★★★

“WPWEKO specified for our pharmaceutical hollow shaft bioreactor drives. K-hollow + O-vertical + double-stage combination in a standard catalogue product simplified our validation process significantly. Cast iron housing quality is excellent. Dimensional consistency across orders is perfect.”

Thomas Muller — Bioprozesstechnik GmbH
Germany 🇩🇪

4/5 ★★★★

“WPWEKO on our hollow shaft fermentation vessel agitators. The unique hollow bore vertical output at extreme ratio is the key product feature for our application. Universal body is a bonus for our diverse vessel range. Very good quality for a highly specialised application.”

Yuki Sato — Bioprocess Equipment Manufacturing KK
Japan 🇯🇵

Frequently Asked Questions — WPWEKO

▶ How does the driven shaft connect to the WPWEKO hollow vertical output?
In WPWEKO vertical application, the driven shaft is inserted from below into the hollow output bore. The shaft slides up through the bore until the keyway aligns. The key is installed from the side access slot. For hollow shaft agitator applications, the agitator shaft typically has a flange below the hollow bore connection that registers against the housing bottom face.
▶ What is the maximum shaft diameter for the WPWEKO hollow bore in vertical orientation?
Bore diameters are identical to the WPWEK in horizontal mode: 70–120 combo=33.3mm, 80–135=38.3mm, 100–155=43.3mm, 120–175=48.8mm, 135–200=64.4mm, 155–250=90mm. Orientation does not change the bore diameter.
▶ Is there a version with IEC motor flange (WPWEDKO)?
Yes — the WPWEDKO adds D-type IEC motor flange to the WPWEKO, providing the complete motorised hollow bore vertical output universal platform. The WPWEDKO is the most feature-rich unit in the WP double-stage range.
▶ How does the hollow bore seal perform in vertical orientation with a rotating shaft through it?
The hollow bore seal in WPWEKO vertical orientation seals the bore at the housing face. For applications where the driven shaft is stationary (passing through a rotating bore), the standard seal is appropriate. For applications where the driven shaft also rotates, a full mechanical seal specification is required — contact our application team.
▶ Does the WPWEKO support inverted vertical installation (shaft downward)?
For vertical downward output with hollow bore (K+X combination in double-stage), contact our applications team. The WPWEKO is designed for vertical upward (O-type) hollow bore output. Custom K+X double-stage specifications can be engineered.

Get Your WPWEKO Quote Today

Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the
manufacturing capacity, ISO 9001 quality system, and technical expertise to deliver the WPWEKO to your
specification. Contact our engineering team — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome
 ✓ Custom specifications available
 ✓ Global shipping