Описание
WPWKV Universal Speed Cast Iron Worm Gearbox
Hollow bore extended shaft drives — combining the shaft-mount convenience of hollow bore output with the extended shaft reach of V-type geometry — in a universal housing for multiple installation orientations represent a specific OEM drive configuration for wide belt, multi-drum, and spanning shaft-mount applications. The WPWKV Universal Speed Cast Iron Worm Gearbox combines the WPW universal body, K-type hollow bore with V-type extended geometry, and ratios 1/5–1/60 in a single cast iron housing. Extended hollow shaft drives in any orientation from one standard product.
Technical Specifications — WPWKV
Key Parameters
| Parameter | Specification |
|---|---|
| Series | Universal Speed (WPW+K+V) |
| Housing | Solid integral cast iron (P-housing) |
| Input | Solid shaft (bilateral) |
| Output | Hollow bore (K-type), extended (V-type) |
| Ratio | 1/5–1/60 |
| Size Range | 40–250 mm |
| Mounting | Shaft-mount, K hollow extended output |
| Housing Material | FC20+ grey cast iron (GG20) |
| Worm Wheel | Tin-bronze alloy ZCuSn10Pb1 |
| Worm Shaft | 20CrMnTi carburised & hardened, 55–60 HRC |
| Lubrication | N150–N220 (–30°C–40°C); N220–N320 (40°C–65°C) |
| Max Oil Temp | 95°C continuous |
| Weight Range | 6.5–430 kg |
| Key Feature | WPWKV: universal body + K hollow bore + V extended output — extended hollow shaft drive for wide belt and multi-drum applications |
Size & Performance Data
| Size (mm) | Ratio | Input Power (kW) | Output Torque (Nm) | A (mm) | AA (mm) | AB (mm) | BB (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| 40 | 1/5–1/60 | 0.06–0.78 | 2.2–26.5 | 121 | 53 | 40 | 49 | 6.5 |
| 50 | 1/5–1/60 | 0.10–1.33 | 4.5–54.0 | 133 | 57 | 44 | 55 | 9 |
| 63 | 1/5–1/60 | 0.19–2.25 | 8.5–104 | 155 | 67 | 51 | 65 | 14 |
| 75 | 1/5–1/60 | 0.32–3.75 | 14.5–175 | 175 | 75 | 57 | 73 | 20 |
| 90 | 1/5–1/60 | 0.62–6.98 | 28–316 | 205 | 89 | 67 | 87 | 33 |
| 110 | 1/5–1/60 | 1.18–11.9 | 53–540 | 238 | 103 | 78 | 101 | 54 |
| 130 | 1/5–1/60 | 2.02–19.7 | 91–891 | 266 | 115 | 87 | 112 | 78 |
| 150 | 1/5–1/60 | 3.07–28.8 | 139–1304 | 302 | 131 | 100 | 128 | 113 |
| 175 | 1/5–1/60 | 5.13–45.9 | 232–2074 | 348 | 151 | 115 | 147 | 170 |
| 200 | 1/5–1/60 | 8.02–66.2 | 363–2993 | 392 | 170 | 130 | 165 | 238 |
| 250 | 1/5–1/60 | 14.0–106 | 633–4796 | 479 | 208 | 159 | 202 | 430 |
Universal W-Body Structure
The WPW-series universal housing is manufactured as a single FC20+ grey cast iron casting with bore positions, keyway orientations, and oil channels configured for the selected shaft direction. All 5 shaft direction configurations (A/B/C/D/E) use the same casting geometry with specific machining per configuration.
Hardened 20CrMnTi steel worm shaft with case-hardened tooth flanks (55–60 HRC). The worm shaft and its bearings are selected for the specific input orientation of the model — A-type (below), S-type (overhead), or bilateral — ensuring rated bearing life in the correct load direction.
Tin-bronze ZCuSn10Pb1 alloy worm wheel machined to mesh precisely with the hardened worm shaft. The bronze material provides excellent anti-seizure properties and wear-in characteristics for the worm gear mesh.
Output shaft in quenched-and-tempered steel with double-lip oil seals rated for the specific output orientation (horizontal, vertical upward O-type, vertical downward X-type, side T-type, or extended V-type). Seal selection matches the hydrostatic pressure requirements of the installed orientation.
Single-stage oil bath lubrication. Oil fill port, oil gauge, vent plug, and drain plug are positioned for the selected shaft direction configuration. Fill quantities are specified per configuration in the installation guide — do not use generic fill values across configurations.
FC20+ cast iron foot-mount base integrated with the housing casting. Four mounting holes for B3 foot mounting. The base orientation is fixed for the selected shaft direction configuration. For shaft-mount (hollow bore) applications, the torque arm boss provides housing restraint.
Core Features & Benefits
■ Universal W-Body + K Hollow Bore (V Extended): Extended Shaft-Mount Any Orientation
WPWKV provides K-type hollow bore with V-type extended geometry in all 5 WPW shaft direction configurations. Extended hollow shaft-mount drives in any installation orientation from one standard product.
■ Extended Hollow Bore: Longer Shaft Reach Without Output Coupling
V-type extended hollow bore provides greater shaft engagement length or wider span from the gearbox housing face — without introducing an output coupling on the shaft-mount side.
■ Full WP Torque Through Extended Hollow Bore
WPWKV extended hollow bore rated for full WP torques subject to the overhang load table for the extended shaft geometry.
■ Torque Arm Boss for Extended Hollow Shaft-Mount
WPW universal body torque arm boss compatible with WPWKV extended hollow bore shaft-mount in all 5 shaft direction configurations.
■ H7 Hollow Bore Tolerance — Extended V-Type Geometry
H7 tolerance maintained in the V-type extended hollow bore, ensuring consistent shaft fit quality across the extended bore length.
■ 5 Shaft Direction Configurations Available
All 5 configurations (A–E) available with K hollow V extended output.
Industry Applications — WPWKV
⚊ Wide Belt Hollow Shaft Conveyor Drives
Wide belt conveyor drives requiring hollow bore shaft-mount on an extended output spanning the full belt width use the WPWKV for extended hollow bore shaft-mount across multiple conveyor orientations.
⚒ OEM Extended Hollow Bore Universal Platform
OEM machine builders requiring extended hollow bore output across multiple machine orientations specify the WPWKV as their universal extended hollow shaft drive platform.
⚔ Multi-Drum Shaft-Mount — Extended Reach
Multi-drum applications where the hollow bore must extend to span multiple drum positions use the WPWKV extended hollow bore with universal body orientation support.
☵ Process Equipment — Extended Hollow Shaft Universal
Process equipment requiring extended hollow shaft output drives in multiple orientations uses the WPWKV for combined extended reach and hollow bore convenience.
⚛ General Extended Hollow Output — Universal Housing
Any application needing extended hollow bore shaft output across multiple installation orientations benefits from the WPWKV’s K+V+universal combination.
Why Choose WPWKV — Competitive Comparison
| Feature | Ever-power WPWKV | Alternatives |
|---|---|---|
| Output Shaft | ✓ K hollow bore, V extended — longer span | Standard hollow bore — shorter reach |
| Shaft-Mount Connection | ✓ Extended hollow bore — shaft slides through | Standard bore + coupling for longer reach |
| Universal Housing | ✓ 5-direction W-body — all positions | Orientation-specific per model |
| Span Capability | ✓ Extended bore spans wide drum width | Standard bore limited span |
| OEM Standardisation | ✓ One extended hollow SKU all orientations | Multiple SKUs per orientation |
| Output Coupling | ✓ None — hollow bore direct | Coupling required for extended reach |
Quality Control & Certifications
✎ ISO 9001:2000 Certified
Every WPWKV is manufactured, assembled, and tested under ISO 9001:2000 quality management. Our factory was among the first in this product category to achieve this certification.
✎ CE Marking
Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC — covering safety, design standards, and manufacturing quality for all WPW-series universal configurations.
✎ Pre-Shipment Testing
Noise test (below 72 dB(A) at rated load), oil leak test (30-minute pressurisation), torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.
✎ Universal Configuration Quality
Each shaft direction configuration (A–E) is verified dimensionally for correct bore position, keyway orientation, and oil channel routing before leaving our production line.
Why Choose Ever-power for WPWKV
We have been manufacturing WPW-series universal cast iron worm gearboxes for over two decades. Our 5-shaft-direction production process — with orientation-specific quality checks — is a core competency of our manufacturing facility.
Our CNC machining centres maintain the bore position accuracy and keyway orientation tolerances required for consistent inter-part fit across all 5 shaft direction configurations of the WPW universal body.
We export the WPW series to Australia, Europe, Southeast Asia, the Middle East, and North America. Our export documentation, CE certification, and packing standards are optimised for international procurement.
Full OEM services: custom nameplating, paint colours, shaft dimensions, flange configurations, and documentation packages. Custom shaft direction combinations and output configurations available for OEM volumes.
Our application engineers provide WPW gearbox selection, load calculation, shaft direction selection, oil specification, and installation support. Email [email protected] with your application data.
The complete WPW universal series covers solid shaft, hollow bore, IEC flange, and extended shaft variants in all output directions — horizontal, vertical up, vertical down, side, and extended. One universal platform for all drive applications.
Customer Reviews & Case Studies
“WPWKV extended hollow bore universal on our wide belt conveyor drives. Extended hollow bore spans the belt width directly on the drum shaft. Universal body covers our multiple conveyor orientations. No coupling at the output. Excellent practical product for wide conveyor standardisation.”
Australia 🇦🇺
“WPWKV on our wide drum shaft-mount drives. Extended hollow bore provides the shaft engagement length our wide drums require. Universal body covers all our installation positions. No output coupling to maintain. Good quality and reliable product.”
Poland 🇵🇱
“WPWKV extended hollow bore universal across our processing equipment. V extended hollow bore provides the reach we need for our multi-position drives. Universal body one product for all orientations. Quality consistent across orders.”
Brazil 🇧🇷
“WPWKV extended hollow bore universal on our conveyor fleet. Extended hollow output with universal body is a practical combination for our multi-orientation conveyors. Build quality consistently high across orders.”
UAE 🇦🇪
Frequently Asked Questions — WPWKV
Get Your WPWKV Quote Today
Whether you need one unit for a retrofit or hundreds for an OEM production run, Ever-power has the manufacturing capacity, ISO 9001 quality system, and WPW universal series expertise to deliver the WPWKV to your exact specification. Contact our engineering team — we respond within 24 hours.
✓ OEM & Distributor partnerships welcome ✓ Custom configurations available ✓ Global shipping
