WPX Single Speed Cast Iron Worm Gearbox — WP Series

Inverted drive configurations — where the output shaft must point downward to connect to below-floor equipment, hanging conveyor drives, or gravity-feed systems — are notoriously difficult to achieve cleanly with horizontal-output gearboxes. Cast iron solid integral cast iron, 1/5–1/60 ratio range, 40–250mm sizes. X-type: output shaft exits vertically downward — gravity-assist applications, hanging drives. ISO 9001:2000, CE certified.

Описание

WPX Cast Iron Worm Gearbox — Product Overview

Inverted drive configurations — where the output shaft must point downward to connect to below-floor equipment, hanging conveyor drives, or gravity-feed systems — are notoriously difficult to achieve cleanly with horizontal-output gearboxes. Adaptor stages add components, alignment errors, and maintenance complexity. The WPX Single Speed Cast Iron Worm Gearbox is purpose-engineered with X-type vertical downward output, delivering the required output direction directly without intermediary components. This makes the WPX the first-choice specification for gravity-assisted conveyor drives, below-floor mixer drives, and inverted automation equipment where the load hangs below the gearbox.

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WPX single speed cast iron worm gearbox reducer

Technical Specifications — WPX

WPX worm gearbox dimension drawing specification

Key Parameters

Parameter Specification
Series Single Speed
Housing Structure Solid integral cast iron
Input Configuration Solid shaft (horizontal, bilateral)
Output Configuration Vertical downward output shaft (X-type)
Reduction Ratio 1/5–1/60
Centre Distance Size 40–250 mm
Mounting Foot-mount, output shaft pointing downward
Housing Material FC20+ grey cast iron (GG20)
Worm Wheel Material Tin-bronze alloy (ZCuSn10Pb1)
Worm Shaft Material 20CrMnTi case-hardened steel, 55–60 HRC surface
Lubrication N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C)
Max Oil Temperature 95°C continuous
Weight Range 5–340 kg
Special Feature X-type: output shaft exits vertically downward — gravity-assist applications, hanging drives

Size & Performance Data

Size Ratio Input Power (kW) Output Torque (Nm) A (mm) AB (mm) B (mm) BB (mm) Weight (kg)
40 1/5–1/60 0.48–0.12 17–26 143 87 74 45 5
50 1/5–1/60 0.80–0.20 28–43 175 108 97 50 8
60 1/5–1/60 1.25–0.32 45–70 198 120 112 55 11
70 1/5–1/60 1.95–0.52 70–113 231 140 131 65 15.5
80 1/5–1/60 2.65–0.75 95–163 261 160 142 70 24
100 1/5–1/60 4.45–1.00 170–229 322 190 169 90 38
120 1/5–1/60 6.15–1.50 242–355 371 219 190 100 56
135 1/5–1/60 11.25–2.30 460–562 422 249 210 114 84
155 1/5–1/60 14.50–3.00 655–791 497 295 252 140 115
175 1/5–1/60 21.50–4.07 823–1078 534 314 255 155 140
200 1/5–1/60 22.60–5.58 1280–1449 580 342 319 175 200
250 1/5–1/60 33.20–8.62 1881–2371 705 420 385 200 340

Product Structure

WPX worm gearbox internal structure components

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:

■ Housing (Box Body)
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
■ Worm Shaft (Input Shaft)
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
■ Worm Wheel
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
■ Output Shaft
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
■ Sealing System
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
■ Bearings
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.

Core Features & Benefits

■ X-Type Vertical Downward Output — Factory-Engineered Configuration

The WPX output shaft exits vertically downward, with oil seals rated for the hydrostatic pressure of the oil bath acting on the seal from above — a fundamentally different seal specification than horizontal output seals.

■ Downward-Pressure Output Seal — Long-Life Oil Containment

Vertical downward seals must resist oil pressure from above (oil resting on the seal lip). The WPX uses premium double-lip seals with adequate radial spring force to maintain containment under continuous downward static oil pressure.

■ Bilateral Horizontal Input — Standard Motor Connection

WPX input shaft is horizontal and bilateral, accepting standard motor couplings from either side. The horizontal input/vertical output 90° relationship is inherent to the worm gear geometry.

■ FC20+ Cast Iron Housing — No Deformation Under Hanging Loads

When load components hang from the WPX output shaft, the downward force creates sustained axial shaft loads. FC20+ cast iron housing rigidity prevents housing deflection that would misalign the output shaft bearings.

■ Oil Fill Level Adjusted for X-Orientation

The WPX oil fill level specification differs from standard horizontal orientations. The X-type configuration places the worm mesh at a different depth relative to the oil bath — the specific fill quantity for each size is documented in the installation guide.

■ 6 Shaft Direction Variants (A–F)

Like the WPO, the WPX provides six shaft direction configurations covering different input-to-output angular relationships and left/right input positions to accommodate diverse installation geometries.

Industry Applications — WPX

cast iron single speed worm gearboxes industrial applications

Below-Floor Conveyor Drive Systems

Underground conveyor drives, basement-level equipment, and sub-floor drive stations all require downward output shaft orientation. The WPX provides this directly, eliminating the right-angle head adaptor chain common in field-adapted solutions.

Hanging & Inverted Mixer Drives

Mixers installed in elevated positions where the agitator hangs below the gearbox (inverted mounting) use the WPX output shaft to directly drive the downward-hanging agitator shaft.

Gravity-Feed Screw Dispensers

Gravity-feed auger dispensers and bulk solid feeders with downward discharge screws require a vertical downward output drive. The WPX provides rated torque in this orientation with proper oil seal performance.

Elevated Drive Stations — Cable & Chain Systems

Cable winch systems where the drive sits above and the cable hangs below, and chain drive systems where the drive sprocket hangs downward, both benefit from the WPX downward output orientation.

Overhead Conveyor Track Drives

Overhead power-and-free conveyor systems with drive units at track level require downward output shafts to connect to the conveyor chain below. The WPX provides this without modification.

Why Choose WPX — Competitive Comparison

Feature Ever-power WPX Alternative Options
Output Shaft Direction ✓ X-type: vertically downward — built-in Horizontal — adaptor needed
Output Seal Design ✓ Downward-pressure rated double-lip Standard pressure horizontal seal
Hanging Load Capacity ✓ Axial load certified for hanging mass Not designed for axial hanging loads
Installation for Sub-Floor Drives ✓ Direct — no adaptor stage Right-angle head required
Oil Circuit ✓ Calibrated for X-orientation submersion Standard horizontal oil channels
Application Clarity ✓ One correct product for inverted drives Modification and alignment required

Quality Control & Certifications

Ever-power cast iron worm gearbox manufacturing facility

✎ ISO 9001:2000 Certified

We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPX is manufactured, assembled, and tested under this quality framework.

✎ CE Marking

Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.

✎ Pre-Shipment Testing

Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.

✎ FC20+ Material Certification

Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.

Why Choose Ever-power for Your WPX Worm Gearbox

Ever-power production equipment precision machining

★ 20+ Years Manufacturing Experience
We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPX we produce.
★ World-Class Machining Equipment
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
★ Global Export Reach
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
★ OEM & Custom Capability
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
★ Industry Coverage
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
★ Responsive Technical Support
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.

Customer Reviews & Case Studies

★★★★★

“WPX gearboxes drive our underground conveyor below-floor feeder drives. The downward output shaft goes directly through the floor plate onto the conveyor screw — no adaptor, no misalignment. After 28 months in the most demanding underground environment in Australia, all units are still running without any leaks from the downward shaft seal.”

Gary Mitchell — Underground Mining Equipment Pty
Australia 🇦🇺
★★★★★

“Our overhead power-and-free conveyor tracks use WPX drives with the downward output directly onto the drive sprocket. Eliminated the bevel gearbox stage we previously used. Reduced drive station height by 340mm — a significant improvement in our existing factory buildings.”

Lars Eriksson — Swedish Conveyor Solutions AB
Sweden 🇸🇪
★★★★★

“WPX-80 on our inverted hanging mixer drives. The downward output shaft seal integrity is critical for us — oil leaks onto our pharmaceutical product would be catastrophic. After 24 months of continuous operation, zero seal failures across 12 units. Exceptional seal quality.”

Hiroshi Watanabe — Automated Material Handling Ltd
Japan 🇯🇵
4/5 ★★★★

“Used WPX for our gravity-feed auger dispensers. The downward output configuration eliminated the adaptor we previously used. One minor note: the X-orientation oil fill instructions need to be explicitly called out — we initially used the WPA quantities by mistake. Otherwise excellent.”

Sophie Martin — Food Automation Systems
France 🇫🇷

Frequently Asked Questions — WPX

▶ How does the WPX output shaft seal differ from the WPO?
The WPO output shaft seal resists oil pressure from below (oil pushes upward against the seal when the shaft points up), while the WPX seal resists oil from above (oil weight rests on the seal when shaft points down). The WPX seal uses a heavier spring pre-load to resist this downward oil pressure and prevent gravity-assisted leakage.
▶ What is the correct oil fill volume for the WPX?
The WPX oil fill volume is specific to the X-orientation and differs from the WPA/WPS standard fill. Do not use the horizontal mounting oil quantities — the worm mesh submersion depth changes in X-orientation. Refer to the WPX installation table for size-specific oil volumes in X-type configuration.
▶ Can the WPX support the weight of a hanging load on the output shaft?
Yes. The WPX output shaft bearings are rated for sustained axial loads in the vertical downward direction. Refer to the suspension/cantilever load table for maximum permissible hanging load by size and input speed. For loads exceeding the table values, contact our engineering team.
▶ Is the WPX available with a hollow bore output (WPKX)?
The WPDX (WPX with D-type IEC motor flange) is the most closely related compound configuration. A full K+X hollow bore + downward output variant is available as a custom specification — contact our OEM team for custom compound variants not listed in the standard catalogue.
▶ Can the WPX be used in an inverted (ceiling-mount) orientation?
WPX is designed for foot-mount (base down) installation with the output shaft pointing downward. For a ceiling-mount inverted installation (base up, output down), the WPZ-type flange-mount family provides the correct housing configuration for ceiling-mounted drives with downward output shafts.

Get Your WPX Quote Today

Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.

✓ OEM & Distributor partnerships welcome  ✓ Custom specifications available  ✓ Global shipping