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WPKS Cast Iron Worm Gearbox — Product Overview
When your application combines a top-entry input shaft with a through-bore hollow output — scenarios common in vertical mixer shafts, overhead fan drives, and shaft-mounted conveyor equipment — you need a gearbox that handles both without compromise. Standard product catalogues force you to choose between S-type input (WPS) or K-type hollow output (WPKA), but never both in the same unit. The WPKS Single Speed Cast Iron Worm Gearbox combines the S-type upward input configuration with the K-type hollow through-bore output, providing machine designers with a unique configuration that eliminates two separate gearbox specifications and creates cleaner, more compact drive train layouts for challenging vertical and overhead applications.
Technical Specifications — WPKS

Key Parameters
| Parameter | Specification |
|---|---|
| Series | Single Speed |
| Housing Structure | Solid integral cast iron |
| Input Configuration | Solid shaft (above, S-type) |
| Output Configuration | Hollow bore output (K-type through-hole) |
| Reduction Ratio | 1/5–1/60 |
| Centre Distance Size | 40–250 mm |
| Mounting | Foot-mount, input above, hollow output |
| Housing Material | FC20+ grey cast iron (GG20) |
| Worm Wheel Material | Tin-bronze alloy (ZCuSn10Pb1) |
| Worm Shaft Material | 20CrMnTi case-hardened steel, 55–60 HRC surface |
| Lubrication | N220–N320 mineral oil (−30°C to 40°C); N320–N460 (40°C to 65°C) |
| Max Oil Temperature | 95°C continuous |
| Weight Range | 4–365 kg |
| Special Feature | K+S: top-entry input shaft with hollow-bore output — unique shaft routing |
Size & Performance Data
| Size | Ratio | Input Power (kW) | Output Torque (Nm) | A (mm) | AB (mm) | B (mm) | BB (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| 40 | 1/5–1/60 | — | — | 143 | 87 | 85 | 40 | 4 |
| 50 | 1/5–1/60 | — | — | 175 | 108 | 105 | 50 | 7 |
| 60 | 1/5–1/60 | — | — | 198 | 120 | 110 | 60 | 10.5 |
| 70 | 1/5–1/60 | — | — | 231 | 140 | 130 | 70 | 14.5 |
| 80 | 1/5–1/60 | — | — | 261 | 160 | 150 | 80 | 22 |
| 100 | 1/5–1/60 | — | — | 322 | 190 | 160 | 100 | 36 |
| 120 | 1/5–1/60 | — | — | 371 | 219 | 175 | 120 | 63 |
| 135 | 1/5–1/60 | — | — | 422 | 249 | 210 | 135 | 80 |
| 155 | 1/5–1/60 | — | — | 497 | 295 | 256 | 155 | 114 |
| 175 | 1/5–1/60 | — | — | 534 | 314 | 282 | 175 | 150 |
| 200 | 1/5–1/60 | — | — | 580 | 342 | 320 | 200 | 218 |
| 250 | 1/5–1/60 | — | — | 705 | 420 | 400 | 250 | 365 |
Product Structure

The WP series cast iron worm gearbox is built from precision-manufactured components, each selected for maximum performance and longevity:
FC20+ grey cast iron, precision-machined mounting faces, integrated air vent, oil gauge boss, and drain plug.
20CrMnTi case-hardened steel, precision-ground thread profile, 55–60 HRC surface hardness. Supported by twin tapered roller bearings.
Tin-bronze alloy ZCuSn10Pb1, precision hobbed tooth profile, press-fitted to cast iron hub. Provides superior anti-galling properties in the worm mesh.
45# alloy steel, heat treated to 250–280 HB, precision-machined keyway, supported by deep groove ball bearings or tapered rollers (size-dependent).
National oil seal lips on all shaft exits. O-ring seal on housing joints. Eliminates contamination ingress and prevents lubricant loss.
All bearings are premium-grade (C3 clearance class), selected for the specific radial and axial load profile of each shaft position and operating configuration.
Core Features & Benefits
■ Unique K+S Configuration: Hollow Output + Top-Entry Input in One Unit
The WPKS is the only standard cast iron worm gearbox offering both S-type input (from above) and K-type hollow bore output simultaneously. This eliminates the need for custom gearbox modifications or tandem gearbox arrangements.
■ Oil Lubrication Calibrated for Combined K+S Geometry
The intersection of S-type worm shaft orientation and K-type hollow output bore creates a unique internal geometry. The WPKS oil channels and seal arrangement are specifically designed for this combination.
■ Hollow Bore Diameter Range: 18.8 mm to 90 mm
The K-type hollow output bore scales across the full 12-size range (40–250 mm centre distance), accommodating the full spectrum of industrial through-shaft diameters from small agitator stubs to large industrial fan shafts.
■ Torque Arm Boss on Housing
The WPKS housing includes a torque arm mounting point to prevent housing rotation when the unit is shaft-mounted. This is essential for the shaft-mount installation mode common in WPKS applications.
■ Same FC20+ Housing as WPA, WPS, WPKA
Despite the combined S+K specification, the WPKS housing maintains the standard FC20+ cast iron specification — no compromise on housing material strength or vibration damping to achieve the combined input/output configuration.
■ Full Ratio Range Available
All standard ratios (1/5–1/60) are available in the WPKS, matching the full range of single-speed WP-series variants for complete application coverage.
Industry Applications — WPKS

☵ Overhead Fan Shaft Drives
Fan shaft installations where the motor must mount above the gearbox while the fan shaft passes through the hollow output bore represent the ideal WPKS application: S-input (motor overhead) + K-output (fan shaft through-bore).
⚊ Vertical Conveyor Shaft-Mount Drives
Vertical conveyor drive stations where the motor is positioned overhead and the conveyor shaft passes through the gearbox output bore use the WPKS to achieve the most compact vertical drive arrangement possible.
⚒ Ceiling-Mounted Agitator Drives
Processing vessel agitators with ceiling-mounted motors and shaft-mount gearbox connections benefit from the WPKS configuration: motor connects from above (S-input), agitator shaft inserts into hollow bore (K-output).
⚛ Turntable & Indexer Overhead Drives
Overhead-drive turntables and indexing tables — used in automotive paint lines and assembly automation — use the WPKS to mount the motor overhead while the central pivot shaft passes through the K hollow bore.
⚔ Compact Vertical Mixer Drives
Industrial food mixers with vertical overhead motor mounting and shaft-mount to the mixing element use the WPKS as the single-unit solution for this common food equipment drive architecture.
Why Choose WPKS — Competitive Comparison
| Feature | Ever-power WPKS | Alternative Options |
|---|---|---|
| Input Orientation | ✓ S-type: from above | WPA/WPO/WPX/WPZ: other orientations |
| Output Type | ✓ K-type: hollow through-bore | WPA/WPS: solid output shaft |
| Motor Position | ✓ Overhead — vertical drive | Horizontal or below |
| Shaft Connection | ✓ No coupling — shaft through bore | External coupling + alignment needed |
| Drive Train Height | ✓ Compact — motor directly above | Extended — coupling adds height |
| Application Range | ✓ Overhead vertical + shaft-mount | Horizontal or standard vertical |
Quality Control & Certifications

✎ ISO 9001:2000 Certified
We hold ISO 9001:2000 International Quality System Certification — the first in our industry category to achieve this standard. Every WPKS is manufactured, assembled, and tested under this quality framework.
✎ CE Marking
Full CE marking confirms compliance with EU Machinery Directive 2006/42/EC requirements — covering safety, design standards, and manufacturing quality for mechanical power transmission equipment.
✎ Pre-Shipment Testing
Every unit undergoes: Noise test (below 68 dB(A) at rated load), Oil leak test (30-minute pressurisation), and Torque transmission test (output torque within ±5% of rated). Failed units are reworked — not shipped.
✎ FC20+ Material Certification
Housing castings are verified by material test certificates for FC20 grade (220 MPa minimum tensile strength). Hardness testing (160–200 HB) and ultrasonic testing for internal defects are performed on size 135 and above.
Why Choose Ever-power for Your WPKS Worm Gearbox

We have been manufacturing cast iron worm gearboxes for over two decades, with an installed base of more than 10,000 units across 11 product series. Our accumulated process knowledge is embedded in every WPKS we produce.
We operate CNC grinding centres, gear hobbing machines, and coordinate measuring machines sourced from the USA, Japan, Germany, and Italy — the same equipment used by tier-1 European gearbox manufacturers.
We export to the USA, Europe, Southeast Asia, Australia, and the Middle East. Our export documentation, packing standards, and lead times are optimised for international supply chains.
We offer full OEM services including custom nameplating, paint colours, shaft dimensions, and flange configurations. Our engineering team supports custom specifications from concept to production release.
Our gearboxes serve metallurgy, stone processing, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, and rubber/plastics sectors globally.
Our application engineers provide gearbox selection, torque calculation, and installation guidance. Email us at [email protected] with your application data for a same-day selection recommendation.
Customer Reviews & Case Studies
“WPKS-120 units on our industrial exhaust fan drives — motor overhead, fan shaft through the K bore. This configuration eliminated two 90° bends in our ductwork because we could align everything on a single vertical axis. The gearbox has run perfectly for 22 months.”
Australia 🇦🇺
“We needed an overhead motor with a through-shaft output for our new dough mixer design. The WPKS was the only standard catalogue product that did both without customisation. Saved us six weeks of engineering time and eliminated a custom component from our BOM.”
Germany 🇩🇪
“WPKS-100 drives our sterile vessel agitators. The overhead motor keeps electrical equipment out of the process zone and the hollow bore goes directly onto the agitator shaft. An elegant solution to a challenging drive architecture requirement.”
India 🇮🇳
“Used WPKS on our ceiling-mounted turntable drives. The S-input and K-output in one unit significantly reduced our machine height versus the previous two-gearbox arrangement. Cast iron build quality is solid and consistent across multiple production batches.”
China 🇨🇳
Frequently Asked Questions — WPKS
Get Your WPKS Quote Today
Whether you need one unit for a retrofit or a thousand for an OEM production run, Ever-power has the manufacturing capacity, quality certifications, and technical expertise to deliver.
Contact our engineering team with your application requirements — we respond within 24 hours.
✓ OEM & Distributor partnerships welcome ✓ Custom specifications available ✓ Global shipping


