Product Description
S37 Series Helical Bevel Worm Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox
< ABOUT TILI
Technical data
| Product Name | S37 Series Helical Bevel Worm Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox |
| Power | 0.12KW~30KW |
| Nominal output torque | 9~ 8425N · m |
| Output speed | 0.1 ~ 374r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 95%~96% (depends on the transmission stage) |
| Bearing output mode | Parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Application: | Motor, Machinery, Agricultural Machinery |
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| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Vertical Output |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Self-Locking Properties in a Worm Gearbox
Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.
The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.
This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.
However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.
When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2024-04-09
China 11 1.51 21 2.51 31 Ratio T series spiral bevel gear Units reducer Worm Agricultural Gearbox reducers worm gearbox assembly
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What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by CX 2023-04-24
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Product Description
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RigEPTT Angle and Dual Helical Equipment Drives are provided in two versions, light-weight-obligation, rated speeds up to 600 rpm and large responsibility, rated speeds up to 1725 rpm.
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R sequence helicalEPT motoreductor helical EPTl EPT motor cyclo EPT redutor cradle EPT EPT EPT
Item Description
SLR helical EPT has the attributes of high versaEPTty,very good combination and hefty loading ability, aEPT with other deserves these kinds of as simple to attain a variety of EPT ratios, high effectiveness, reduced vibrationand higher permissible aXiHu (West Lake) Dis.s radial load. This sequence can not only be combined with different sorts of EPTs and variators and meet the specifications, but also beadvantage of localization of related EPT gear.
Technical specs:
one) Output pace: .six~1,571r/min
two) Output torque: up to eighteen,000N.m
three) EPT EPT: .eighteen~160kW
4) Mounted type: foot-mounted and flange-mounted mounting
|
Merchandise Title |
SLR Collection Rigid Tooth helical EPT |
|
Gear EPT |
20CrMnTi |
|
Situation EPT |
EPT250 |
|
Shaft EPT |
20CrMnTi |
|
Equipment Processing |
Grinding complete by HOFLER Grinding EPTs |
|
Color |
Tailored |
|
Noise Examination |
Bellow 65dB |
Business information
EstabEPTd in 1985, EPT EPT EPTRY CO., LTD is a large and new EPT EPTrprise engaging in study, deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and manufacture for EPT amp velocity variator, one particular of the director member of EPT EPT Association of EPT EPT EPTry.
It covers a lot more than forty,000 sq. meters, has more than four hundred staff , 20% of whom are specialists, outfitted with more than three hundred sets the most EPT correct numerical handle tools, incXiHu (West Lake) Dis.Hu (West Lake) Dis. German HOFLER forming EPT grinding EPT to boost high quality.
set up a lot more than 30 nationwide product sales branches to serve our customers in time and completely.
Our products also exported to more than 30 international locations main in Europe, Asia The us, and Africa, with higher status.
EPT manage
EPT ampDelivery
EPT Information: StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd carton/Pallet/StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd picket case
Delivery Specifics : 15-thirty functioning daEPTupon payment
Related Item
| EPT Planetary EPT | Robotic RV EPT pace EPT |
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| SLT Sequence Spiral EPTl EPT | SLSWL Sequence Worm Screw Jack |
| SLP Sequence Planetary EPT | SLH/SLB Series High EPT EPT |
| NMRV Sequence Worm EPT | BKM Sequence Helical-hypoid EPT |
| SLRC Sequence Helical EPT | SLSMR Series Shaft Mounted EPT |
| SLXG Series Shaft Mounted EPT | X/B Sequence Cycloidal EPT |
| SLR/SEPT/SLK/SLS Collection Helical EPT | AC/DC EPT |
Major solution list: 16 sequence incXiHu (West Lake) Dis.Hu (West Lake) Dis. SLR/SLS/SLK/SEPT sequence hard tooth flank EPT EPT , SLRC sequence aluminium situation helical EPT EPTs,SLHSLB collection high EPT velocity EPT, SLP sequence planetary pace EPT, X/B sequence cycloidal EPT, SLXG series shaft-mounted EPT box, SLSWL series worm screw jack, SLT series helical cone EPT box, entirely more than ten,000 ratios, different specification make us at the head of domestic EPT industry, broadly serve the mechanical EPT subject of ligEPT amp large business this kind of as: beer amp EPTrage, mining EPT, meals EPT, textile printing, rubber amp plastic content, petrochemical market, jack-up transportation, pharmacy amp procedure hides, environmental security products.
Certification
FAQ
1.Payment Expression: TT, L/C
two.Delivery time: about 30 daEPTfrom EPT payment.
3.We take personalized goods as per your EPT need.
four.XiHu (West Lake) Dis.hu (West Lake) Dis.traces for the Choice:Generally we can select one particular EPT which is appropriate for you with some informations from you,this sort of as ratio/motor velocity/mounting dimension/ out torque etc.
five.If the minimum orEPTamount is in surplus of $ten thousand, there are preferential.
Q1: What information should I inform you to affirm the item?
A:Product/Dimension, EPT Ratio, Shaft instructions amp OrEPTquantity.
Q2: What can i do if I don’t know which one EPT?
A:Dont fret, Ship as a lot information as you can, our staff will support you locate the rigEPT a single you are hunting for.
Q3: What is your item warranty period of time?
A:We provide one 12 months guarantee because the vessel departure date left EPT.
Q4: Are you investing firm or maker ?
A: We are factory.
Q5: How EPT is your shipping and delivery time?
A: EPTly it is five-10 daEPTif the goods are in stock. or it is 15-twenty daEPTif the goods are not in inventory, it is in accordance to amount.
Q6: Do you offer samples ? is it cost-free or additional ?
A: Sure, we could offer the sample for cost-free charge but do not spend the EPT of freight.
Q7: What is your phrases of payment ?
A: Payment lt=1000USD, 100% EPT. Payment gt=1000USD, thirty% T/T EPT ,balance ahead of shippment.
If you have another issue, pls really feel cost-free to contact us as below:
Get in touch with Us
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we have acquired the have confidence in of customers throughout the world. Thanks to our sincerity in offering ideal service to our consumers, comprehension of your requirements and overriding feeling of duty towards filling buying requirements, We also can design and style and make non-common merchandise to fulfill customers’ specific requirements.
gt Merchandise Introduction
90 Degree EPTl Helical EPT EPT
K helical pace EPT motor is created primarily based on modularization, which bring a lot of variation types of combinations, mounting varieties, and framework types. The detail classification of ratio can satisfy various of functioning issue. Higher EPT effectiveness, low power usage, exceptional functionality. The tough tooth surface area EPT use the higher high quality alloy steel, the procedure of carburizing and quenching, grinding ,which give it adhering to people: Stable EPT, lower sound and temperature, high loading, EPT operating life.
gt EPT EPT EPTs
| housing material: | EPT2OO large-strength cast iron or EPT250 Substantial power forged iron |
| Equipment content: | 20CrMnTi |
| EPT hardness | HBS90-240 |
| Surface area hardness of EPT | HRC58 deg-sixty two deg |
| Equipment core hardness | HRC33 deg-forty deg |
| Enter/Output shaft materials | 40Cr |
| Input/Output shaft hardness | HBS241 deg-286 deg |
| Shaft at oil seal situation hardness | HRC48 deg -55 deg |
| Machining precision of EPTs materials | Exact grinding 6-5 quality |
| Effectiveness | up to ninety eight% |
| Sounds(Max) | 60-68dB |
| Temp.increase: | 40 degC |
| Vibration | le20um |
| EPT | IP54, F course ,B5 FLANGE |
| shade : | blue (if you want huge quantity ,we can done as your desired color ) |
gtEPT CATALOGUE :
gt Making Method
gt WORKSHOP Products:
CERTIFICATION :
gt EPTAGE :
for a single container, directly loading ,for less, all items with pallet,
FAQ
one, Q:what is your MOQ for ac EPT motor ?
A: 1pc is okay for every single kind electric EPT box motor
two, Q: What about your warranty for your induction speed EPT motor ?
A: a single calendar year ,but apart from male-created wrecked
3, Q: which payment way you can acknowledge ?
A: TT, western union .
four, Q: how about your payment way ?
A: 100%payment EPTd much less $5000 ,30% payment EPTd payment , 70% payment before sending over $5000.
five, Q: how about your EPT of pace reduction motor ?
A: plywood situation ,if dimensions is modest ,we will pack with pallet for significantly less one container
six, Q: What information need to be provided, if I buy electric helical EPTed motor from you ?
A: rated EPT, ratio or output velocity,sort ,voltage , mounting way , amount , if a lot more is greater.